Installation Guide

Toilet with 2” Flush Valve
OVERFLOW
PIPE
FILL
VALVE
A
B
D
C
WATER
LEVEL
2
Preparing The Fill Valve For Installation
INSTALLATION
5
Flapper Chain Hook-up Leak Sentry Chain Hook-up
8
Water-Saving Feature:
Roller Clamp
Check bowl water level by flushing toilet. If bowl appears to be full but
continues to fill, the valve may be overfilling the bowl causing excess
water to siphon down the trapway. Adjust amount of water going
down into the bowl as follows: Fill the bowl with a gallon of water.
Wait 1 minute until the bowl water level recedes down and stops. With
a pencil, draw a line at the top of the water level in bowl. Now flush the
toilet. If the valve is still filling and the water is up to the line in the
bowl, then the amount of water going into the bowl is too high and
needs to be adjusted. Adjust the refill by turning the roller clamp with
thumb to the next lower number. Flush the toilet; adjust until water
level in bowl is at the pencil mark when the fill valve shuts off. If valve
shuts off and bowl is not full, adjust by turning the roller clamp to a
higher number. Repeat until water in bowl is up to line. “O” on roller
clamp equals no refill to bowl.
4
2
0
6
8
Hose
Clamps
Water-Saving Feature:
Hooking Up the Leak Sentry Chain
Lift tank lever all the way up
inside tank and hold it there.
Pull Leak Sentry chain until it
lifts the float cup all the way
up the fill valve shaft. Then
connect chain & clip with no
slack in chain to the tank lever.
NOTE: Do not cross Leak
Sentry chain and flapper chain.
If lever has only one hole, then
attach to same hole.
Testing Leak Sentry
Simulate a leak by slightly lifting flapper chain to
allow 3 or 4 inches of water to slowly drain from
tank. Fill valve should not turn on, but remain
locked and stay off.
If test fails go to Troubleshooting section. Make
sure chain is free, not tangled or caught.
Turn off water. Lift tank lever
all the way up inside tank. Hold
tank lever there. Pull flapper
chain tight so the flapper is
lifted as high as it can go and
attach chain to hole in lever
directly above flapper. Make
sure flapper chain is straight.
Make sure flapper is closed on
seat. If not, you may need to
lengthen the flapper chain by a
link or two to allow flapper to
close and seal tank.
Before you install the flush valve, make sure the
overflow pipe and water level of tank are correctly set.
A. THE TOP OF OVERFLOW PIPE should be cut a
minimum of 1" below tank lever hole. NOTE: You can
either measure the overflow pipe and cut outside of tank
or cut pipe after installation.
B. Tank Lever Hole. Measure 1 inch down from bottom
edge of tank lever hole.
C. WATER LEVEL is usually set 1/2" below top of
Overflow Pipe.
D. The CRITICAL LEVEL mark identified by C.L. on fill
valve must be positioned a minimum of 1 inch above
the top of the overflow pipe. This is a requirement of the
Universal Plumbing Code.
6
Adjusting Water Level
Water Supply Line
Turn screw clockwise to
raise water level or counter
clockwise to lower water
level. Set water to the pencil
mark you made in tank.Valve
will shut off at setting.
HINT: When you twist
adjustment screw 8 times -
float moves 1/2”.
IMPORTANT:
Pull Leak Sentry chain,
then release to unlock
float cup, so tank will
fill. With water supply
on, submerge the float
cup under the water
for 30 seconds. Set
the float cup to desired
level, by turning the
water level adjustment
screw. When adjusting
float cup, flush the
tank first. Then make
adjustment while tank is
filling.
Inspect water
supply line. Replace it if it
is worn or over 5 years old,
as part is under pressure.
1. Attach the Supply line
coupling nut to the fill
valve. Turn the coupling
nut clockwise by hand
until tight. Do not over
tighten the nut as it could
damage the fill valve
or coupling nut itself,
resulting in flooding and
property damage.
2
1
Hold a cup over
the uncapped
valve to prevent
splashing. Turn
water supply
full on and off a
few times. Leave
water supply off.
If Replacing
Seal: Use
only genuine
Fluidmaster
242 seal
Removing Valve Cap Assembly Flushing Out
Debris
If Replacing
Seal
Replacing Valve Cap
TROUBLESHOOTING
IF THE VALVE WILL NOT REFILL THE TANK AFTER A
FLUSH:
If fill valve is new: Remove top cap and check for
debris. If you find debris, or flow is weak: Inspect
lower section of fill valve for partial blockage.
Partial blockage may be at shut off or in water
supply line.
Tighten the Leak Sentry chain (See Instruction #7)
a few chain loops at a time until valve refills tank
after flush.
IF Water level in bowl is too low
Make sure the refill hose is supplying water down
the overflow pipe.
Water level in tank may be too low. Raise water level
to 1/2” below top of overflow pipe.
Roller clamp may need to be rolled to a higher
number.
SEAL
LOCATION
IF FILL VALVE TURNS ON AND OFF BY ITSELF
The tank is leaking water and the Leak
Sentry chain is not set properly. (See
Instruction #7) Try stopping the leak by
resetting both flapper and Leak Sentry
chain.
IF FILL VALVE WILL NOT TURN OFF
Dirt may have gotten into the fill valve
when you turned on the water. (See step
“Removing The Valve Cap Assembly,
Flushing Out Debris & Replacing Seal” in
the Troubleshooting box).
IF FILL VALVE WILL NOT TURN ON
Pull Leak Sentry chain, then release to
unlock float cup, so tank will fill. (See
Instruction #7)
A
B
Turn off water
supply & flush out
tank. Push float up
with right hand (see
picture). Grip and
hold shaft under
float with right hand.
With left hand,
twist cap and lever
counter clockwise
1/8
th
of a turn to
unlock the top cap.
Pressing down on
top may be helpful
with older valves.
Let cap assembly
hang on float cup.
A.
Place cap assembly
on top of gray valve body
by aligning cap arm and
adjustment rod next to refill
hose.
B. Press down on top cap
while rotating top & arm
clockwise to locked position.
Removing The Valve Cap Assembly, Flushing Out Debris & Replacing Seal
242
SEAL
PART# 4-2246, Grev. 1, 03/13
FLUIDMASTER
®
400ARHRLS
FILL VALVE WITH LEAK SENTRY
OPTION INSTALLATION INSTRUCTIONS
DO NOT USE
LIMITED SEVEN-YEAR EXPRESS WARRANTY
Subject to the “Exclusions” set forth below, Fluidmaster Inc. promises to the consumer to repair, or at the option of Fluidmaster Inc. to replace any part
of this plumbing product which proves to be defective in workmanship or materials under normal use for five years from the date of purchase. All costs of
removal, transportation and reinstallation to obtain warranty service shall be paid by the consumer. During this “Limited Seven Year Express Warranty,”
Fluidmaster Inc. will provide, subject to the “Exclusions” section set forth below, all replacement parts free of charge, necessary to correct such defects. This
“Limited Seven Year Warranty” is null and void if this plumbing product has not been installed and maintained in accordance with all written instructions
accompanying the product, and if non-Fluidmaster Inc. parts are used in installation.
EXCLUSIONS: FLUIDMASTER INC. SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING COSTS OF INSTALLATION, WATER
DAMAGE, PERSONAL INJURY OR FOR ANY DAMAGES RESULTING FROM ABUSE OR MISUSE OF THE PRODUCT, FROM OVERTIGHTENING OR FROM FAILURE
TO INSTALL OR MAINTAIN THIS PLUMBING PRODUCT IN ACCORDANCE WITH THE WRITTEN INSTRUCTIONS, INCLUDING USE OF NON-FLUIDMASTER PARTS.
DO NOT USE IN-TANK DROP-IN TOILET BOWL CLEANERS CONTAINING BLEACH OR CHLORINE. USE OF SUCH PRODUCTS WILL RESULT IN DAMAGE TO TANK
COMPONENTS AND MAY CAUSE FLOODING AND PROPERTY DAMAGE. USE OF SUCH PRODUCTS WILL VOID THIS WARRANTY.
N
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E
A
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D
R
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P
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N
S
N
O
B
L
E
A
C
H
D
R
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DO NOT USE IN-TANK DROP-IN TOILET BOWL CLEANERS CONTAINING BLEACH OR
CHLORINE. Use of such products will: (1) RESULT IN DAMAGE to tank components and MAY
CAUSE FLOODING and PROPERTY DAMAGE and (2) VOID FLUIDMASTER WARRANTY.
Fluidmaster Flush 'n Sparkle Toilet Bowl Cleaning System is recommended for those
choosing to use in-tank bowl cleaners and WILL NOT VOID the FLUIDMASTER WARRANTY
because it will not damage the components. DO NOT overtighten nuts or tank/bowl may crack. Always use quality
Fluidmaster parts when installing or repairing. Fluidmaster will not be responsible or liable for use of non-Fluidmaster parts
during installation or repair.
WARNING
TOOLS
NEEDED
Bucket Scissors Channel
Locks
Adjustable
Pliers
Hack Saw Sponge
30800 Rancho Viejo Road, San Juan Capistrano, CA 92675
www.Fluidmaster.com • 800-631-2011
Contact Fluidmaster for troubleshooting help or Ask Bob on www.fluidmaster.com
M-F 7:30 am - 4:30 pm PST.
PARTS
IN THIS KIT:
Because drop-in cleaners used in the tank can
result in damaged tank parts (see WARNING),
Fluidmaster recommends the use of Flush ’n
Sparkle
®
Toilet Bowl Cleaning System (Models
8100, 8200 or 8300). It cleans the bowl without
harming tank parts by isolating the cleaner from
the tank water, releasing it only to the bowl
where it is needed. Cartridges supply more than
1,000 flushes and are a snap to replace.
Click Seal
®
Faucet
and Toilet Connectors
The "CLICK" Let's You Know It's Sealed!
Technology You Can Trust. Hear the "click" and
know the toilet connector is properly sealed and
cannot be over-tightened. Toilet Connector nut
clicks & stops tightening when connector has
achieved a good seal. Prevents over-tightening &
cracking of connector nut and fill valve shank.
Stainless steel braiding provides maximum
protection against bursting.
FAUCET
TOILET
NEW!
DUO FLUSH
FLUSH VALVE
OVERFLOW
PIPE
FLOAT
CUP
REFILL
TUBE
ROLLER CLAMP
TANK SHOULD
LOOK LIKE THIS
WHEN SETUP
IS COMPLETE
REFILL
CLIP
Toilet with 3” Flush Valve
DO NOT USE Leak Sentry with DUO FLUSH
Toilet with DUO FLUSH
FILL
VALVE
(1) Performax™ fill valve
(1) Locknut
(1) Shank washer
(1) Refill clip
(1) Refill hose
(1) Roller clamp
(2) Hose clamps
(1) Leak Sentry w/chain
HINT: Pair with the
patent-pending DUO Flush™
valve to convert your toilet’s
existing single flush valve
to a dual flush valve and to
boost toilet performance
when connected with the
PerforMAX™ fill valve.
*
2. Turn on water supply
and check for leaks. If you
find leaking at bottom of
tank, turn nut just enough
to stop leaking. Then flush
toilet to check.
Attach one end of REFILL
HOSE to REFILL CLIP.
Place clip on right side of
overflow pipe. Attach other
end of hose to nipple on fill
valve with a slight arching
of hose. (See drawing).
Cut tube as necessary. Do
not shove refill tube down
overflow pipe. This can
cause major water waste.
Squeeze hose clamp. Slide
to end of hose and release.
Correct set up of refill hose
and refill clip to overflow pipe
4
Place fill valve in tank.
Make sure lid will sit on top
of tank without sitting on
valve. Align fill valve nipple
to face center of tank. Press
down on shank from inside of
tank while tightening locknut.
Hand-tighten only. DO NOT
OVER TIGHTEN.
Installing The New Fill Valve
7
Do not move lock ring. It holds
the valve body and shank
together under pressure. Do not
interchange body with old shank
as leaking can occur.
valve with left hand. Turn lower
shank hard in or out of the valve
body. You should hear several
“clicks”. Place valve in tank and
check height again. The Critical
Level mark identified by C.L. on
valve-MUST be positioned 1 inch
above the top of the overflow
pipe. This is a requirement of the
Universal Plumbing Code.
Adjust height of fill valve by
holding lower shank with
right hand and top of
Mark 1 inch above the top
of overflow pipe. Remove
fill valve from tank to
adjust height.
Place fill valve in tank, do not
install. Top of fill valve MUST
be set 3 inches above the top
of the overflow pipe. This will
automatically place the C.L.
3
Preparing Fill Valve
Assembly Parts
A) Refill Clip
B) Refill Hose
C) Shank Washer
D) Locknut
E) Threaded Shank
F) Roller Clamp
G) Hose Clamps
H) Leak Sentry w/chain
Preparing Fill Valve
A
D
C
B
F
G
Place Shank
washer onto
threaded
shank of fill
valve. Flat
side up.
E
Shank
Washer
Threaded
Shank
1”
C.L”
MARK
MEASURE
HEIGHT ONLY:
DO NOT INSTALL
REFILL
CLIP
REFILL HOSE
NIPPLE
TANK SHOULD
LOOK LIKE THIS
WHEN SETUP
IS COMPLETE
FLUSH
VALVE
OVERFLOW
PIPE
TANK
LEVER
FLAPPER
FLOAT
CUP
REFILL TUBE
FILL
VALVE
ROLLER CLAMP
REFILL
CLIP
TANK SHOULD
LOOK LIKE THIS
WHEN SETUP
IS COMPLETE
FLUSH
VALVE
OVERFLOW
PIPE
TANK
LEVER
FLAPPER
FLOAT
CUP
REFILL TUBE
FILL
VALVE
ROLLER CLAMP
REFILL
CLIP
H
1. Locate Leak Sentry device loose in
box.
2. Install Leak Sentry device onto
valve by snapping it into holes in
bottom of float cup. Be sure stainless
steel blade faces valve body.
3. Leak Sentry is fully installed when
device is flush with bottom of float
cup.
*
Leak Sentry will work with most
flappers and chain style flush valves.

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