Contents Conveyor module XTUC S11 ........................................................................ Conveyor module XTUC S51 ........................................................................ Conveyor module XTUC J51/J52 .................................................................. Conveyor module XTUC L51/L52.................................................................. Conveyor module XTUC U51/U52.................................................................
5113235
Conveyor module S11 Compact Overview XTUC S11 Assembly order 1 2 Pos 1 2 Name Connecting motor Mounting support module Instruction See page 19 See page 35 5113235 3
Conveyor modules Overview XTUC S51 XTUC F51 XTUC F52 XTUC J51 XTUC J52 XTUC L51 XTUC L52 XTUC Z51 XTUC Z52 XTUC U51 XTUC U52 Assembly order 4 5 3 1 2 Motor type L/R Pos 1 2 3 4 5 4 Name Mounting support module Mounting support module in bend Docking XT conveyor sections Mounting chain to XT conveyor modules Connecting an XT conveyor module in line with another XT conveyor: -Motor type L or R -Motor type M or HM 5113235 Instruction See page 35 See page 35 See page 20 See page 22 See p
Conveyor module Overview XTUC Q51 XTUC Q52 Assembly order 3 4 1 2 Pos 1 2 3 4 Name Mounting support module Mounting support module in bend Docking XT conveyor sections Mounting chain to XT conveyor module Instruction See page 35 See page 35 See page 20 See page 26 5113235 5
Support module S01A/S02A/S03A/S04 Overview 1 1 S 01A S 02A 1 1 S 03A Pos 1 6 S 04 Name Mounting support module Instruction See page 35 5113235
Stop function module P11 Overview 4 D = D00 D = D01 min PL+20 min PL+20* 3 D = D02 1 5 PL-54 PL-54* 2 PL-54* min PL+20* PL-54* XTUS P11 * With stop heel compressed Pos 1 2 3 4 5 Name Pallet stop device Pallet stop device damped Pallet stop device damped Sensor bracket Sensor bracket Designation XTPD U200 XTPD D35 XTPD D100 XTPB V001 XTPB V002 5113235 Instruction See page 38 See page 40 See page 42 See page 43 See page 45 7
Locating function module P11A Overview Placement of stop and sensor brackets, see Stop function module P11.
Transfer module S10 A/S11 A/S12 A Overview * With stop heel compressed Pos 1 2 3 4 5 6 7 Name Pallet stop device Pallet stop device damped Sensor bracket Position sensor Damper Damper Mounting transfer unit Designation XTPD U200 XTPD D35 XTPB V002 XTPB V003 XTPA CM35 XTPA MC35 PW A XTPT 5113235 Instruction See page 38 See page 40 See page 45 See page 46 See page 49 See page 57 See page 57 9
Transfer module R11 A/R12 A Overview 8 7 6 5 * With stop heel compressed Pos 1 2 3 4 5 6 7 8 10 Name Pallet stop device Pallet stop device damped Sensor bracket Position sensor Damper Roller kit Damper Mounting transfer unit Designation XTPD U200 XTPD D35 XTPB V002 XTPB V003 XTPA CM35 5049865, 5050117 XTPA MC35 PW A XTPT 5113235 Instruction See page 38 See page 40 See page 45 See page 46 See page 49 See page 50 See page 57 See page 57
Transfer module M11 A/M12 A Overview * With stop heel compressed Pos 1 2 3 4 5 6 7 8 9 Name Pallet stop device Pallet stop device damped Sensor bracket (not in picture) Sensor bracket Position sensor Damper Damper Mounting transfer unit Mounting connecting kit Designation XTPD U200 XTPD D35 XTPB V001 XTPB V002 XTPB V003 XTPA CM35 XTPA MC35 PW A XTPT 5050034 5113235 Instruction See page 38 See page 40 See page 43 (only for option Q01) See page 45 See page 46 See page 49 See page 57 See page 57 See page
Work station module R11 A Overview 10 9 8 * With stop heel compressed Pos 1 2 3 Name Pallet stop device Pallet stop device damped Sensor bracket (not in picture) Designation XTPD U200 XTPD D35 XTPB V001 4 5 6 7 8 9 10 Sensor bracket Sensor bracket Position sensor Damper Roller kit Damper Mounting transfer unit XTPB V002 XTPB H001 XTPB V003 XTPA CM35 5049865, 5050117 XTPA MC35 PW A XTPT 12 5113235 Instruction See page 38 See page 40 See page 43 (only for option S01 & L01).
Work station module M11 A Overview 9 10 * With stop heel compressed Pos 1 2 3 Name Pallet stop device Pallet stop device damped Sensor bracket (not in picture) Designation XTPD U200 XTPD D35 XTPB V001 4 5 6 7 8 9 10 Sensor bracket Sensor bracket Position sensor Damper Damper Mounting transfer unit Mounting connecting kit XTPB V002 XTPB H001 XTPB V003 XTPA CM35 XTPA MC35 PW A XTPT 5050034 5113235 Instruction See page 38 See page 40 See page 43 (only for option Q01, S01 & L01).
Work station module T11 A Overview 7 6 8 Pos 1 2 Name Pallet stop device Sensor bracket (not in picture) Designation XTPD U200 XTPB V001 3 4 5 6 Sensor bracket Sensor bracket Position sensor Roller kit 7 8 Mounting connecting kit Mounting transfer unit XTPB V002 XTPB H001 XTPB V003 5049865, 5050117 5050034 XTPT 14 5113235 Instruction See page 38 See page 43 (only for option Q01, S01 & L01).
Work station module Q51 A Overview 7 9 8 10 * With stop heel compressed Pos 1 2 3 4 5 6 7 8 9 10 Name Pallet stop device Pallet stop device damped Sensor bracket Sensor bracket Position sensor Damper Roller kit Damper Mounting transfer unit Mounting conveyour module Designation XTPD U200 XTPD D35 XTPB V001 XTPB V002 XTPB V003 XTPA CM35 5049865, 5050117 XTPA MC35 PW A XTPT XTUC Q51 5113235 Instruction See page 38 See page 40 See page 43 See page 45 See page 46 See page 49 See page 50 See page 57 See
Lift and rotate module P11 Overview 4 D = D00 PW 1 PL D = D01 PW 2 PL 6 5 D = D02 PW 3 Pos 1 2 3 4 5 6 7 16 Name Pallet stop device Pallet stop device, damped Pallet stop device, damped Sensor bracket Sensor bracket Sensor bracket Mounting lift and rotate unit 7 PL Designation XTPD U200 XTPD D35 XTPD D100 XTPB V001 XTPB V002 XTPB H001 XTUR P11 5113235 Instruction See page 38 See page 40 See page 42 See page 43 See page 45 See page 48 See page 68
Lift and locate module P12 Overview 4 D = D00 PW 1 F = F00 PL D = D01 PW 2 F = F01 PL 6 5 D = D02 PW 3 7 PL F = F02 Pos 1 2 3 4 5 6 7 Name Pallet stop device Pallet stop device, damped Pallet stop device, damped Sensor bracket Sensor bracket Sensor bracket Mounting lift and locate unit Designation XTPD U200 XTPD D35 XTPD D100 XTPB V001 XTPB V002 XTPB H001 XTUL P12 5113235 Instruction See page 38 See page 40 See page 42 See page 43 See page 45 See page 48 See page 70 17
Mounting instructions Contents Connecting motor XTUC S11 ...................................................................... 19 Docking XT conveyor sections .................................................................... 20 Mounting chain to XT conveyor modules – End drive ................................. 22 Mounting chain to XT conveyor modules – Catenary drive ......................... 26 Connecting XT conveyor modules in line – Side mounted motor ................
Connecting motor XTUC S11 Introduction NOTE! The capacitor must always be encapsulated to prevent electric shock. Tools - - Instruction 1 Connect the motor according to wiring diagram below.
Docking XT conveyor sections Introduction This instruction is only valid for conveyor XT. NOTE! A short or narrow conveyor can easily fall over. Always anchor the conveyor to the floor! Tools Allen key 4 mm Instruction 1 The section labels indicate following: First row is the order number. Second row indicates the item position on the order and which individual among a quantity, e.g. Pos. 10 first conveyor of three. The third row indicates which cut it is.
4 Make sure that the conveyor section ends fit together properly. 5 Tighten the screws. Use the 4 mm allen key. Torque value for tightening: 8 Nm 6 Press the slide rail in place.
Mounting chain to XT conveyor modules – End drive Introduction Valid for motor types M and HM (centre mounted motor) and L and R (side mounted motor). If nothing else is specified the instruction step is valid for both centre and side mounted motor. Tools Box wrench 10 mm Box wrench 7 mm Skip joint pliers Pin insertion tool Screwdriver Instruction 1 Side mounted motor: Use the screwdriver to remove the plastic cap on the motor. Loosen the screw for the motor with the 10 mm socket wrench.
3 Remove the nuts for the slack protection. Use a 10 mm box wrench. 4 Notice the label Left and Right on the chain. Mount the chain to the conveyor with similar mark. 5 Insert the chain from below, with the nose forward. Repeat the same procedure with the other chain. 6 Feed the chains into the conveyor until they reach the drive wheel at the driving end.
7 Centre mounted motor (A): Remove the fan cover. Use the 7 mm box wrench. Feed the chains to the drive wheel and turn the fan until the chains are hanging a bit below the conveyor. Side mounted motor (B): Feed the chains to the drive wheel and turn the drive shaft until the chains are hanging a bit below the conveyor. CAUTION! Make sure that the chain enters the drive wheel correctly. Risk for the plastic guides to brake.
11 Make sure that the pin snaps in to the correct position (centered). 12 Centre mounted motor: Fit the fan cover to the motor and tighten the screws. Use the 7 mm box wrench. Fit the slack protections and tighten the nuts. Use the 10 mm box wrench. Side mounted motor: Fit the slack protections and tighten the nuts. Use the 10 mm box wrench. 13 Side mounted motor: Fit the plastic sleeve on the drive shaft. 14 Side mounted motor: Fit the motor on the drive shaft and tighten the screw.
Mounting chain to XT conveyor module – Catenary drive Introduction The chain only runs on top of the conveyor. Tools Box wrench 10 mm Skip joint pliers Pin insertion tool Screwdriver Instruction 1 Use the screwdriver to remove the plastic cap on the motor. Loosen the screw for the motor with the 10 mm socket wrench. 2 Lift off the motor and remove the plastic sleeve.
3 Notice the label Left and Right on the chain. Mount the chain to the conveyor with similar mark. 4 Insert the chain from below, with the nose forward. CAUTION! Make sure that you start feeding the chain in the idler end unit and towards the driving unit or it might lead to a chain damage. 5 Catch the chain and feed it via the idler end into the conveyor. Repeat the same procedure with the other chain. 6 Feed the chains into the conveyor until they reach the drive wheel at the driving end.
7 Feed the chains to the drive wheel and turn the drive shaft until the chains are hanging a bit below the conveyor. CAUTION! Make sure that the chain enters the drive wheel correctly. Risk for the plastic guides to brake. 8 Use a pair of slip joint pliers to insert the pin halfway into the chain link. 9 Join the chain endings. Make sure that the joint ball has not been removed and re-assembled upside down. CAUTION! Wrongly positioned joint ball will lead to chain damage when running the chain.
11 Make sure that the pin snaps in to the correct position (centered). 12 Fit the slack protection covers to end position. 13 Fit and tighten the screws (4 x M6). Use the 10 mm box wrench. 14 Fit the plastic sleeve on the drive shaft.
15 Fit the motor on the drive shaft. 16 Fit and tighten the screw. Use the 10 mm socket wrench. Fit the plastic cap. CAUTION! Make sure that the torque arm fork has entered the cage in a correct way. An unlocked rotating motor can cause personal injury. 17 Place the roller bridge between the conveyors.
Connecting an XT conveyor module, side mounted motor in line with another XT conveyor Introduction Use connecting kit 5049594, which connects a side mounted end drive unit (L and R), to an idler end unit. CAUTION! Fit one connecting plate at a time to ensure the unit remains intact, never loosen screws for more than one connecting plate at a time. Tools Allen key 5 mm Box wrench 13 mm Instruction 1 Make sure that the conveyors are on the same level and in line with each other.
3 Fit the connecting plate and tighten the screws. Use the 5 mm allen key. 4 Turn up the motor. Fit and tighten the screw for torque arm. Use the 13 mm box wrench. CAUTION! Make sure that the torque arm fork has entered the cage in a correct way. An unlocked rotating motor can cause personal injury. 5 Fit the remaining connecting plates. Place the roller bridge between the conveyors.
Connecting an XT conveyor module, centre mounted motor in line with another XT conveyor Introduction Use connecting kit 5050564, which connects a centre mounted end drive unit (M and HM), to an idler end unit. CAUTION! Fit one connecting plate at a time to ensure the unit remains intact, never loosen screws for more than one connecting plate at a time. Tools Allen key 5 mm Box wrench 13 mm Instruction 1 Make sure that the conveyors are on the same level and in line with each other.
3 Fit the screws (4 x M8) to the inside of the side plates at the driving end 4 Loosen the screws on the inside of the side plate at the idler end. Use the 5 mm allen key. Fit the inner connecting plate and tighten the screws. Use a 13 mm box wrench and 5 mm allen key. 5 Fit the remaning plates. Place the roller bridge between the conveyors. CAUTION! Fit one connecting plate at a time to ensure the unit remains intact, never loosen screws for more than one connecting plate at a time.
Mounting support module Introduction NOTE! Always place a support module near the motor, where the weight is high. If nothing else is specified the instruction steps are valid for all support modules. CAUTION! A short conveyor, which has the point of gravity near the motor, can easily cause the conveyor to tilt. Tools Allen key 5 mm Allen key 6 mm Box wrench 13 mm Box wrench 19 mm Drilling-machine Instruction 1 Place the support modules beside each other.
3 XTUF S01A/S02A/S03A XT Conveyor: Insert the slot nuts (4 x M8) in the conveyor Tslot. Place the support module in the correct position by tilting aside the loose bracket. Fit the screws (4 x M8) and tighten with the 6 mm Allen key. Tighten the screws (2 x M8) on the loose bracket using the 6 mm Allen key. XT Compact Conveyor: Insert the slot nuts (4 x M5) in the conveyor Tslot. Place the support module in the correct position by tilting aside the loose bracket.
6 Mount the foot to the surface.
Mounting pallet stop device XTPD U200 Introduction The stop can be placed on the inside of the conveyor at either the left (stop at pallet front) or right side (stop at pallet back). If nothing else is specified the instruction steps are valid for both XT and XT Compact conveyors. Tools Allen key 6 mm Allen key 5 mm Instruction 1 XT conveyor: Insert the slot nuts (2 x M8) in the conveyor Tslot. Insert the bushings to the stop unit. 2 XT conveyor: Fit the screws (2 x M8).
3 XT conveyor: Use the 6 mm Allen key to tighten the screws. Torque value for tightening: 25 Nm. 4 XT Compact conveyor: Mount the bracket on the unit. Fit and tighten the screws (2 x M6) with the 5 mm Allen key. Torque value for tightening: 10 Nm. 5 XT Compact conveyor: Insert the slot nuts (2 x M6) in the conveyor Tslot. Fit and tighten the screws (2 x M6). Use the 5 mm Allen key. Torque value for tightening: 10 Nm. NOTE! The stop flange shall face against the pallet direction of travel.
Mounting pallet stop device XTPD D35 Introduction The stop can be placed on the inside of the conveyor at either the left (stop at pallet front) or right side (stop at pallet back). If nothing else is specified the instruction steps are valid for both XT and XT Compact conveyors. Tools Allen key 6 mm Allen key 5 mm Instruction 1 XT conveyor: Insert the slot nuts (2 x M8) in the conveyor Tslot. Insert the bushings to the stop unit. 2 XT conveyor: Fit the screws (2 x M8).
4 XT Compact conveyor: Mount the bracket on the unit. Fit and tighten the screws (2 x M6) with the 5 mm Allen key. Torque value for tightening: 10 Nm. 5 XT Compact conveyor: Insert the slot nuts (2 x M6) in the conveyor Tslot. Fit and tighten the screws (2 x M6). Use the 5 mm Allen key. NOTE! The stop flange shall face against the pallet direction of travel.
Mounting pallet stop device XTPD D100 Introduction Mount the stop inside of the XT conveyor beam. Tools Allen key 6 mm Instruction 1 Insert the slot nuts (2xM8) in the conveyor T-slot. Insert the bushings to the stop unit. 2 Fit the screws (2 x M8). NOTE! The stop flange shall face against the pallet direction of travel. 3 Tighten the screws with the 6 mm Allen key. Torque value for tightening: 25 Nm.
Mounting sensor bracket XTPB V001 to pallet stop device XTPD U200 or XTPD D35 Introduction The sensor is not included in sensor bracket V001. If nothing else is specified the instruction steps are valid for both XTPD U200 and XTPD D35. Tools Allen key 3 mm Screwdriver Instruction 1 XTPD D35 Remove the cover with a screwdriver. 2 XTPD U200 Use the screws (2 x M4) to mount the sensor bracket to the stop unit.
3 XTPD D35 Use the screws (2 x M4) to mount the sensor bracket to the stop unit. 4 Fit the sensor to the sensor bracket. 5 Tighten the screws. Use the 3 mm Allen key.
Mounting sensor bracket XTPB V002 Introduction The sensor is not included in sensor bracket XTPB V002. Tools Allen key 5 mm Allen key 3 mm Instruction 1 Insert the slot nuts (2 x M6) in the conveyor Tslot. Fit the screws (2 x M6). The arrow shows the upper holes for fitting on XT Compact conveyor. 2 Use the 5 mm Allen key to tighten the screws. 3 Fit the sensor to the sensor bracket. Tighten the screws. Use the 3 mm Allen key.
Mounting position sensor XTPB V003 Introduction The sensor is not included in position sensor XTBP V003. Mount the position sensor on the outside of conveyor XT or XT Compact. If nothing else is specified the instruction steps are valid for both XT and XT Compact conveyors. Tools Allen key 3 mm Allen key 5 mm Allen key 6 mm Instruction 1 Fit the sensor to the sensor bracket. 2 Tighten the screws. Use the 3 mm Allen key.
3 XT conveyor: Insert the slot nuts (2 x M8) in the conveyor Tslot. Mount the bushings to the sensor bracket. XT Compact conveyor: Insert the slot nuts (2 x M6) in the conveyor Tslot. 4 XT conveyor: Fit the screws (2 x M8). XT Compact conveyor: Fit the screws (2 x M6). The arrow shows the upper holes for fitting on XT Compact conveyor. 5 XT conveyor: Use the 6 mm Allen key to tighten the screws. XT Compact conveyor: Use the 5 mm Allen key to tighten the screws.
Mounting sensor bracket XTPB H001 Introduction The sensor is not included in sensor bracket XTBP H001. Mount the bracket on the outside of conveyor XT or XT Compact. Tools Allen key 3 mm Allen key 5 mm Instruction 1 Insert the slot nuts (2 x M6) in the conveyor Tslot. Fit the screws (2 x M6). The arrow shows the upper holes for fitting on XT Compact conveyor. 2 Use the 5 mm Allen key to tighten the screws. 3 Fit the sensor to the sensor bracket. Tighten the screws. Use the 3 mm Allen key.
Mounting damper CM 35 Introduction Mount the damper outside of conveyor XT or XT Compact. Tools Box wrench 10 mm Screwdriver Instruction 1 Insert the slot nuts (2 x M6) in the conveyor Tslot. Fit the screws (2 x M6). The arrow shows the upper holes for fitting on XT Compact conveyor. 2 Tighten the screws. Use the 10 mm box wrench. 3 Pre adjust the damping screw according to the following: a) Turn the screw clockwise towards the “+” sign until it reaches the end position.
Mounting roller kit Introduction Use roller kit 5049865 (65 mm) or roller kit 5050117 (45 mm). Tools Box wrench 10 mm Instruction 1 Insert the slot nuts (4 x M6) in the conveyor Tslot. 2 Mount the roller to the conveyor. Fit and tighten the screws (4 x M6). Use the 10 mm box wrench. The arrow shows the upper holes for fitting on XT Compact conveyor. The distance between the two flanges shall be: Pallet Length (PL) + 2 mm. 3 Place the conveyors parallel to each other.
Mounting XT Compact conveyor perpendicular to XT or XT Compact conveyor Introduction Use connecting kit 5050034. Tools Box wrench 8 mm Instruction 1 Loosen the screws on the XT Compact conveyor (2 x M5). Use the 8 mm box wrench. Insert the slot nut (1 x M5) in the conveyor T-slot. 2 Mount the bracket. Fit and tighten the screws (2 x M5). Use the 8 mm box wrench. 3 Fit and tighten the screw (1 x M5). Use the 8 mm box wrench. The arrow shows the upper holes for fitting on XT Compact conveyor.
Mounting pallet locating station XTPX P11A Introduction Mount the locating station on conveyor XT or XT Compact. If nothing else is specified the instruction step is valid for both XT and XT Compact conveyor. Tools Soft faced hammer Allen key 6 mm Adjustable wrench Box wrench 10 mm Piece of slide rail 4 pcs Instruction 1 Mount the pins to the locating units. 2 Use a soft faced hammer and hit the pin carefully until it reaches the end position.
3 XT conveyor: Insert the slot nuts (2xM8) in the conveyor T-slot. Mount the bushings to the locating unit. XT Compact conveyor: Insert the slot nuts (2xM6) to the conveyor. 4 XT conveyor: Fit the screws (2 x M8). XT Compact conveyor: Fit the screws (2 x M6). The arrow shows the upper holes for fitting on XT Compact conveyor. 5 Do not tighten the screws permanently. Use the 6 mm Allen key. 6 Press the pistons out.
7 Use a adjustable wrench to turn the non-cylindrical locating pin to a position according to step 8. 8 Locating pin position. 9 Place a pallet on top of the locating pins and press the pallet down to the conveyor surface. 10 Tighten the two locating units to the conveyor beams. Use a set-square to get the pistons in line with the pallet bushings. Use the conveyor beam as a reference.
11 Mount the four brackets. To get the correct vertical space between pallet and bracket use a piece of slide rail (thickness approx. 2 mm) as a temporary distance piece at each bracket. Press each bracket down towards the pallet before tightening the screws. Use the 10 mm box wrench. The arrow shows the upper holes for fitting on XT Compact conveyor. 12 When all brackets are mounted use the 6 mm Allen key to gently press the two pistons down. 13 Remove the pallet.
15 Finally, turn the non-cylindrical locating pin to a position according to step 16. Doing this, the locating station is no longer sensitive to the individual pallet tolerances that may occur between the two pallet bushings. 16 Locating pin position.
Mounting transfer unit XTPT M1 Introduction Mount the transfer unit on the inside of conveyor XT or XT Compact. CAUTION! Ensure that a pallet can not fall off the conveyor if it should pass the transfer unit by mistake. Tools Allen key 3 mm Box wrench 8 mm Box wrench 10 mm Instruction 1 Loosen the screws (2×M5) that hold the top cover plate. Use the 3 mm Allen key. Please note the two loose washers under the cover plate.
3 Loosen the screws that hold the side cover on the motor side. Use the cross-slotted screw driver. This is done to make attachment of the transfer easy. 4 Use a cross beam, e.g. a wood plank, to get the transfer hanging in position between the conveyor beams. The cross beam is fastened in one of the slot nuts for the top cover plate. Insert the bolts for the fastening of the transfer in the holes (4×M6). The upper holes are for conveyor XT Compact, the lower for conveyor XT. 5 Remove the cross beam.
7 Check the pallet direction of travel. Loosen the four screws (4 x M5) that hold the guide plate that will act as a stop plate, lift the plate to its top position and tighten the screws. Use the 8 mm box wrench. If damped option, please see “Mounting damper MC 35 PW A” on page 67. 8 Attach the motor cable, the pneumatic tubes and the connections for the sensor cables.
Mounting transfer unit XTPT M2 Introduction Mount the transfer unit on the inside of conveyor XT or XT Compact. CAUTION! Ensure that a pallet can not fall off the conveyor if it should pass the transfer unit by mistake. Tools Allen key 3 mm Allen key 5 mm Box wrench 8 mm Box wrench 10 mm Instruction 1 Loosen the screws (4×5 mm) that hold the top cover plate. Use the 3 mm Allen key.
3 Loosen the screws (2×M8) that connect the drive unit to the transfer unit. Use the 5 mm Allen key. 4 Put the drive unit on top of the beams of the main conveyor next to the position where you are to mount the transfer unit. 5 Fit the transfer unit to the conveyor beams. Use the 10 mm box wrench. 6 Fit the drive unit back into the transfer unit. Make sure that the motor cable is put in a safe position, e.g. not directly under the adjusting screw or too close to the cylinder. Attach the screws, 2×M8.
8 Check the pallet direction of travel. Loosen the four screws (4×M5) that hold the guide plate that will act as a stop plate. Lift the plate to its top position and tighten the screws. Use the 8 mm box wrench. If damped option, please see “Mounting damper MC 35 PW A” on page 67. 9 Attach the motor cable, the pneumatic tubes and the connections for the sensor cables.
Mounting transfer unit XTPT L Introduction Mount the transfer unit on the inside of conveyor XT or XT Compact. CAUTION! Ensure that a pallet can not fall off the conveyor if it should pass the transfer unit by mistake. Tools Allen key 5 mm Box wrench 10 mm Instruction 1 Find the mid position of the transfer unit's position on the conveyor beam. 2 Measure (PW - 90)/2 to the left and to the right of the centre position.
3 In the plastic bag enclosed in the shipment you find the necessary slot nuts and bolts to attach the transfer to the conveyor. Insert the slot nuts in the T-slots on the conveyor beam. For conveyor XT use XCAN 6 slot nuts (the larger ones) and M6×16 bolts, for XT Compact use XFAN 6 slot nuts and M6×14 bolts. left/right position 4 Disassemble the four mounting brackets. 5 Mount the four mounting brackets on the conveyor beam at the measured position found in instruction no. 2. Use the 10 mm box wrench.
7 Adjust the motor half of the transfer unit to make it perpendicular to the conveyor beam. 8 Mount the other half of the transfer unit to the brackets. Use only one screw on each side of the transfer unit. This is to make the unit half able to rotate. 9 Dock the two transfer unit halves by connecting the telescopic shaft. Do not forget the sleeve on the shaft of the motor half of the transfer unit. 10 Docking is complete.
11 Use the remaining six screws to fasten the transit unit half without motor. 12 Measure the transfer unit regarding the pallet length (PL). From guide to stop the measure should be PL+3 mm (approx). Adjust the transfer unit half without motor to make it parallel to the other transfer unit half. 13 Tighten the final screws holding the mounting brackets on the transfer half without motor. Use the 10 mm box wrench.
Mounting damper MC 35 PW A Introduction Mount the damper on the transfer unit. Tools Box wrench 8 mm Box wrench 10 mm Instruction 1 Fit the damper MC35 to the stop plate sent along with the damping kit. Tighten the screws (2×M6). Use the 10 mm box wrench. Do not forget the steel washer. 2 Loosen the screws (4 or 5×M5) that hold the stop plate that is already on the transfer unit. Use the 8 mm box wrench. Remove the stop plate. 3 Fit the stop plate with the damper and tighten the screws (4 or 5×M5).
Mounting lift and rotate unit XTUR P11 Introduction If nothing else is specified the instruction steps are valid for both XT and XT Compact conveyors. CAUTION! Running this module without enclosure can cause personal injury. Tools Allen key 4 mm Allen key 5 mm Allen key 6 mm Box wrench 10 mm Box wrench 19 mm Box wrench 24 mm Instruction 1 Insert the four M6 slot nuts into the conveyor Tslot. 2 Loosen the four M6 screws holding the top plate using the 5 mm Allen key. Remove the top plate.
3 Fit the lift and locate unit from above. Fit the four M6 screws and tighten them with a 4 mm Allen key. 4 Fit the top plate and tighten the four M6 screws using the 5 mm Allen key. Torque value for tightening: 10 Nm. Note! Make sure that the top plate has not been turned 90° by mistake. The top plate must be positioned according to the picture when the rotate actuator has reached end position.
Mounting lift and locate module XTUL P12 Introduction If nothing else is specified this instruction step is valid for all mounting options (F00, F01 and F02). CAUTION! Running this module without enclosure can cause personal injury. Tools Allen key 4 mm Allen key 5 mm Allen key 6 mm Box wrench 19 mm Box wrench 24 mm Instruction 1 If F=F00 Place the unit on your attachment device and tighten the four M8 screws using a 5 mm Allen key.
3 If F=F01 Insert the four M8 slot nuts into the T-slot on the underside of the support frame beams. 4 Move the angle brackets on the lift and locate unit down to their bottom position. Turn them 180°. correct position 5 If F=F01 Pull the top plate to its fully ejected position. Fit the lift and locate unit from above by turning it 90° so that the angle brackets do not collide with the support frame beams. Lover the unit until the angle brackets are below the support frame beams and turn it back 90°.
7 If F=F02 Put the support frame in position below and between the conveyor beams. Insert the four M8 slot nuts into the T-slot on the upper side of the support frame beams. CAUTION! The horizontal plane on the support frame and the plane on the conveyor chains must be parallel. 8 If F=F02 Mount the unit on top of the support frame and tighten the four M8 screws using a 5 mm Allen key. 9 Adjust the support, unit and/or the conveyor so that the lift and locate device is positioned correctly.
11 Use the 6 mm Allen key to loosen the screws on the clamps. Press the clamps tight to the guiding unit and tighten the screws. Torque value for tightening: 20 Nm. Lower the top plate again. 12 To fineadjust the height, loosen the check nut on the cylinder rod piston using a 24 mm and a 19 mm box wrench. Turn the rod piston with one box wrench and keep the top plate still with the other box wrench until the correct height is gained. Tighten the check nut.
Appendix 74 5113235
