DishDrawer® Service Manual DD607 & DD247 NZ AU GB IE US CA
FEATURED PRODUCT & CONTACT ADDRESSES Brand: Fisher & Paykel Standard Double Models Description Product Codes Markets DD24DCW7 Double, Classic White 88636-US / CA DD24DCX7 Double, Classic Brushed Stainless Steel 88637-US / CA DD24DI7 Double , Integrated 88639-US / CA DD24DCB7 Double, Classic Black 88641-US / CA DD24DDFX7 Double, Designer, Brushed Stainless 88642-US / CA DD60DCHX7 Double Classic Brushed Stainless, Water Softener 89383-GB 89394-EU 89403-DK 85070-TW DD60DHI7 Double, In
Standard Single Models Description DD24SCW7 DD24SCX7 DD24SI7 DD24SCB7 DD24SDFX7 DD60SCHX7 Single, Classic White Single, Classic Brushed Stainless Steel Single , Integrated Single, Classic Black Single, Designer, Brushed Stainless Single, Classic Brushed stainless, Water Softener DD60SHI7 Single, Integrated, Water Softener DD60SCHB7 DD60SDFHX7 Single, Classic Black, Water Softener Single, Designer, Brushed Stainless, Water Softener DD60SCHW7 Single, Classic White, Water Softener DD60SI7 DD60SCW7 DD
Tall Tub Single Models DD24SDFTX7 DD24STI7 DD24SCHTX7 DD24SCTW7 DD24SCTB7 DD24SHTI7 DD24SCTX7 DD60SHTI7 DD60SDFHTX7 DD60SDFTX7 DD60SDFTM7 DD60STI7 DD60SCTW7 DD60SCTX7 DD60SCTM7 DD60SDFHTX7 DD60SHTI7 DD60SHTLI7 Description Single, Designer, Tall Tub, Brushed Stainless Single, Integrated, Tall Tub Single, Classic, Tall Tub, Brushed Stainless Steel Single, Tall Tub, Classic White Single, Tall Tub, Classic Black Single, Integrated, Water Softener, Tall Tub Single, Classic, Tall Tub, Brushed Stainless, Single,
CONTENTS 1 SERVICE REQUIREMENTS 1.1 Health & Safety 1.2 Specialised Tools 7 2 9 DIMENSIONS & SPECIFICATIONS 7 8 3 TECHNICAL OVERVIEW 3.1 Chassis 3.2 Drawer Fronts 3.3 Electronics 3.4 Motor 14 3.5 Lid System 18 3.6 Tub 18 3.7 Filling 18 3.8 Heating 20 3.9 Motor and Heater Plate Locknuts 21 3.10 Drain Cycle 21 3.11 Filter Plate 22 3.12 Drying Cycle 23 3.13 Water Softener (if fitted) 24 4 25 OPTION ADJUSTMENT MODE 14 14 14 16 4.
8 WIRING DIAGRAMS 55 8.2 Wiring Diagram 56 9 57 SERVICE PROCEDURES 9.1 Component Testing 57 9.2 Drawer Front 58 9.3 Handle and LCD Display 58 9.4 Toe Kick Removal 59 9.5 Lower Tub Cowling 59 9.6 Tub Removal 59 9.7 Drying Duct - Top Tub Only 60 9.8 Drying Fan and Flap Valve 60 9.9 Detergent Dispenser 61 9.10 Electronic Controller 61 9.11 Filter Plate 62 9.12 Motor Rotor 62 9.13 Water Softener (if fitted) 63 9.14 Strainer (if fitted) 63 9.15 Wiring Cover 64 9.
1 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the DishDrawer™, Health and Safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the Health and Safety issues. 1.1.1 Electrical Safety Ensure the mains power has been disconnected before servicing the DishDrawer™.
1.2 Specialised Tools For servicing this product, specialised tools are required. 1.2.1 Static Strap To be used as ESD (electrostatic discharge) protection when replacing or handling electronic components.
2 DIMENSIONS & SPECIFICATIONS Product Dimensions Standard Product Height (Double) Height Single Width Depth (classic) Depth (FD & IN) Tall Tub Product Height (Double) Height Single ( classic) Height Single (FD & IN) Width Depth (Classic Depth (FD & IN) Product Size (mm) 820 -880mm 410mm 599mm 582mm 571mm Product Size (inches) 34 5/8” 16 1/8” 23 9/16” 22 15/16” 22 1/2” Minimum Cavity Size (mm) 820mm 412mm 600mm 560mm 560mm Minimum Cavity Size (inches) 32 5/16” 16 1/4” 23 5/8” 22 1/16” 22 1/16” Pro
Component Specifications Component Controller Specification Water Inlet Valve NZ, AU, GB, EU, DK US, CA, TW all markets Dispenser Coils all markets Rinse Aid Tank all markets PCB Mains Filter NZ, AU, GB, EU, DK US, CA, TW (2 Types - Single / Double) Motor Drain Speed Wash Speed Stator Pump out rate 5 litres / min.
Component Drying Fan Diverter valve water softener Brine pump assembly Water softener Lid actuator Hall sensor 5 volt rail between pins 2&5 LCD Specification 24V brushless DC motor 0.27A only replace if open or short circuit 24V DC Coil 65 +/- 10 Ohms Coil 24V DC Coil 65 +/- 10 Ohms Coil 500 grams Salt Capacity approx. 14 regenerations 290+/- 10ml Resin 24V DC Only replace if open or short circuit.
DD60Profiles Australia/New Zealand Wash Profiles Wash (Non Vented) Wash Profile 524012 EE DD NZ 1-0-010 NZ, AU Incoming @ 20°C Wash Cycle Heavy @2800rpm Heavy Eco @2500-2600rpm Normal @2400-2600rpm Normal Eco @2200rpm Delicate @2300rpm Delicate Eco @2300rpm Fast @2500rpm Fast Eco @2700rpm Rinse @2300rpm Time (min) Temp (°C) Fill (L) Time (min) Temp (°C) Fill (L) Time (min) Temp (°C) Fill (L) Time (min) Temp (°C) Fill (L) Time (min) Temp (°C) Fill (L) Time (min) Temp (°C) Fill (L) Time (min) Temp (°C) F
Wash Profiles (Vented Single Integrated) DD60 Australia/New Zealand Wash Profiles Wash Profile 524019 EE DD NZ 21_0_010 (Vented) Incoming @ 20°C Wash Cycle Heavy @2800rpm Time (min) Temp (°C) Fill (L) Heavy Eco Time (min) @2500-2600rpm Temp (°C) Fill (L) Normal Time (min) @2400-2600rpm Temp (°C) Fill (L) Normal Eco Time (min) @2200rpm Temp (°C) Fill (L) Delicate Time (min) @2300rpm Temp (°C) Fill (L) Delicate Eco Time (min) @2300rpm Temp (°C) Fill (L) Fast Time (min) @2500rpm Temp (°C) Fill (L) Fas
3 TECHNICAL OVERVIEW 3.1 Chassis The DishDrawer™ chassis is one complete assembly composed of 5 steel metal components locked together by a proprietary riveting process. The chassis exterior is made of a lacquered electro-galvanised material. 3.2 Drawer Fronts Prefinished drawer fronts are formed from steel blanks. The drawer fronts are attached to the tub by means of formed hooks and two pins that are inserted through either side of the tub.
NZ AU US CA Keep this document handy for easy reference. 15 For detailed information on the features of your dishwasher, see your ‘User guide’. Before using your dishwasher, make sure you read the full ‘User guide’, with special attention to the ‘Safety and warnings’ section. For contact information or if you require service, assistance or replacement parts, see the end of this document or your ‘Service & warranty’ bookl Your model Selecting a washNote: program 3.3.
3.3.5 Wireless Receiver The wireless badge receiver is built into a badge isolator housing and is a specific part number for the wireless badge models. This is identifed by the part number shown on the label. ( for replacement refer section 9.30) NOTE: For each integrated product with the wireless badge, there is only one remote and one receiver, regardless of whether it is a single or double product. Part Label 3.
3.4.3 Filter Plate The filter plate is a stainless steel disk positioned below the dish rack and spray arm and completely encompasses the base of the tub. The drain filter has a rubber over mould around the edge to reduce soil re-depositing. Between the filter plate and rotor an o ring is also fitted to ensure a tight fit to reduce water leaks. These improvements will ensure a better wash performance. The drain filter fits tightly into the filter plate, due to the rubber over mould around the edge. 3.
3.5 Lid System The lid is a single piece of polymer plastic with a diaphragm/seal co-injection moulded into it. The centre of the lid can move relative to the seal. Each side of the lid is clipped into a yoke, which is in turn connected to a worm drive lid actuator assembly containing a small brushed DC 24 volt motor. When the product is first plugged in and switched on at the wall, the lid motors are powered up to ensure that the lid is fully raised. 3.5.
3.7.2 Dispensing Detergent and Rinse Aid The dispenser is mounted in the front of the wash tub, and is held in place with 2 brackets and 6 torx screws. The dispenser consists of two detergent chambers, the smaller one for the pre rinse and the larger one is the main wash bucket. The detergent dispenser door is opened manually to fill the detergent bucket, and closed manually. There is a positive displacement pump unit and storage tank incorporated within the dispenser to supply rinse aid.
3.8 Heating 3.8.1 The Heating Element The heating element is a porcelain enamelled steel plate, with a thick film resistive coating circuit printed onto the dry side. A gravity thermal fuse is mounted on the heater plate in series with the heating element circuit. A large dropping resistor is also printed onto the heater plate which forms part of the controllers power supply. The element is clamped in place by a lock nut and supports the motor at the base of the tub. 3.8.
3.9 Motor and Heater Plate Locknuts There are two locknuts holding the heater plate and motor housing assembly into the base of the tub, these form a watertight seal by compressing the two seals. When reassembling the motor, it is important that a motor shim is placed between the inner locknut and the inner element seal. The outer locknut has locations that hold the drain hose, fill hose and wiring loom in place. 3.
3.11 Filter Plate The filter plate is a stainless steel disk positioned below the dish rack and spray arm and completely encompasses the base of the tub. The drain filter has a rubber over mould around the edge to reduce soil re-depositing. Between the filter plate and rotor an o ring is also fitted to ensure a tight fit to reduce water leaks. These improvements will ensure a better wash performance. The drain filter fits tightly into the filter plate, due to the rubber over mould around the edge. 3.
3.13 Drying Cycle 3.12 Drying Cycle Immediately after water from the final hot rinse has been drained from the tub, the drying cycle begins.
3.13 Water Softener (if fitted) The Water Softener uses a softening material (resin) to prevent most of the elements that cause hard water from being present in the wash water. The resin can only treat a limited amount of water before it needs to be regenerated. Regeneration is achieved by pumping salty water (brine) through the resin, and flushing away the hard elements to the drain. The process of delivering softened water, and regeneration of the resin is controlled by the electronic controller.
4 OPTION ADJUSTMENT MODE 4.1 How to Change the Setup Options (Classic, Designer & Integrated models) (Not Wireless Model) 4.1.1 Rinse Aid, Water Supply Hardness, Auto Power , End of Cycle Beeps, Closed Drawer Option, Clean/ Dirty Dish Symbol. To enter this setup mode, press POWER, then hold the ECO touch switch and KEYLOCK button simultaneously for 5 seconds, ensuring that ECO is pushed first. Once the setup mode is entered a beep is emitted and the LCD displays the letters rA on classic models only.
4.1.3 Water Supply Hardness Setup (hd) The current supply hardness setting is shown using the red LEDs on the touch switch panel. One of five settings should be selected according to the known hardness of the supply water.
Preference options You can change the setting of these options to suit your preferences or circumstances. We recommend selecting the most suitable settings before you start using your dishwasher. ter s er sts ts om esult om sult g, d , d m le e Preference options 27 Option Rinse aid Water softener* Open drawer auto power-on Beeps at end of wash Closed drawer autolock Clean dish indication You can change the options preferences or dishwasher circumstances.
Preference options You can change the setting of these options to suit your preferences or circumstances. We recommend selecting the most suitable settings before you start using your dishwasher. 28 Option Rinse aid Water softener Regulates the amount of rinse aid dispensed. Reduce this setting if there is excess foam What does after a wash. Increase it do? Integrated Models 4.2.3 this setting if dishes are wet or streaky after a There are 5wash.
To enter the menu: press first with one finger, then with another finger, hold both until one long beep sounds, then release. You are now in the Rinse aid option of the preference options menu. If you want to change the Rinse aid setting, go to step 3 now. 29 If you want to change the setting of another option, you will need to scroll to that option first. . To know which option you’re in, keep track of the sequence of options using the table below.
5 DIAGNOSTICS 5.1 DishDrawer Diagnostics (Classic, Designer & Interated models only) Wireless remote models refer p34. DishDrawer™ diagnostics can only be entered in Power Off mode, i.e. when there is no display on the LCD, or the badge LEDs are off.
Hardware Output mode will monitor the power supply current when any (and only) one of the fill valve, detergent diverter, water softener, wash/drain motor, drying fan is being operated, so do not run combinations of outputs. If the current is too high or too low, a fault with a component is present, and the controller will beep with a long low tone repeated every second.
5.1.3 Fast Cycle (FC) WARNING : Only run this cycle if connected to the water supply. This level runs an 8-minute fast test cycle. Flat door and Integrated models will show the heavy, normal, delicate and rinse LED’s. Press POWER to skip Fast Test Cycle and advance to the next level. Press START/PAUSE to enter Fast Test cycle. Once the fast test cycle is selected, the DishDrawer™ goes into standby mode and 8 minutes will be showing on the display.
5.1.5 Temperature and Voltage Display (Not available on integrated or flat door models.) During a wash cycle, the current water temperature or the power supply rail voltage of the controller can be displayed on the LCD instead of the time remaining. To enter temperature/voltage display mode, start a wash cycle as normal. Initiate a keylock by pressing and holding the KEYLOCK button for 4 seconds. Once in keylock mode, press and hold START/PAUSE for 8 seconds to enter temperature display mode.
5.2 DishDrawer Diagnostics Wireless Badge Models The diagnostics for the wireless badge models are accessed through the USER SETUP FUNCTION, to access the User Setup Function: Open the tub Press and hold the PROGRAM and START/PAUSE switches on the touch panel simultaneously for 5 seconds (ensure PROGRAM button is pressed first). A beep will sound The secondary touch panel will have between 1 - 5 LED’s on. 5.2.1 Diagnostic Mode To enter this mode: Enter the USER SETUP FUNCTION, refer 5.2.
5.2.4 Fast Cycle Mode (FC) 1. Press the PROGRAM button to skip to the Continous Cycle Mode (CC), or. 2. Press START/PAUSE button to start the FAST CYCLE (FC) and close the wash tub. 3. The product will start an 8 minute test cycle, and the following devices are tested: • lid motors • Fill valve • Detergent diverter • Wash motor • Element • Drain motor • Drying fan 4. Press and hold the START /PAUSE button for 5 seconds to exit the FC mode and return to standby USER SETUP FUNCTION mode. 5.2.
6 FAULT CODES AND POOR PERFORMANCE Faults are displayed on the LCD (if fitted) and are also displayed on the touch switch panel for the integrated and flat door models and remote badge models. There are 10 “E” fault codes, which are displayed along with a spanner in the LCD (if fitted). Within the E fault are sub code faults, which help identify the failure mode and provide more information.
6.1 Fault Code Description Chart The following chart is a quick reference guide for fault codes. The possible causes shown are in no particular order and are for guidance only. To read a fault code on an integrated model or flat door model refer to the LED Display column on the chart. The LED that has activated on the secondary display indicates which fault code has occurred.
Fault Code E8 LED Display Normal LED Fault Solenoid fault E9 Normal & Rinse LED Microcontroller fault EC Normal & Fast LED’s Communications error U1 Heavy & Rinse LED’s Water Supply U4 Heavy & Fast LED’s Other tub is faulting U6 Heavy, Fast & Delicate LED’s Spray arm not detected Possible Causes • Check the harness connections at each solenoid • Coil is open circuit • Coil is short circuit • Badge isolator ( if present) • Detergent diverter valve • Check harness connections • MFB • Con
Fault Code LED Display Fault Possible Causes E3 Sub Code 01 Rinse & Eco LED’s Over Temperature • Temperature sensor E4 01 Rinse & Eco LED’s Element time out • Element track faulty Dropper resistor open circuit • Dropper resistor open circuit • • • • Wiring to lid motor obstruction Controller Open circuit lid motor • • • • • Controller Obstruction Wiring Open circuit fan motor wiring 02 E5 E6 E7 E8 E9 Delicate & Eco LED’s 01 Rinse & Eco LED’s Not starting 02 Delicate & E
6.2 Poor Dry Performance Poor Dry Performance (Non Vented) QUESTION 1 Is the customer complaining of plastic items not drying? 2 Is the customer using rinse aid? 3 Is the customer using Fast or Eco cycles? 4 Is the rinse aid setting high enough for the water hardness in the area? Using diagnostics, test the rinse aid dispenser.
6.3 Poor Wash Performance Customers Complaint - food particles left on dishes Cause of problem (1). Spray arm has stopped rotating How to resolve the a) One of the dishes / cutlery / utensils has fallen through the basket problem and jammed the spray arm. Remove the obstruction. b) The filter plate, drain filter, or drain filter access panel is not installed correctly and is causing the spray arm to jam. Cause of problem (2). How to resolve the problem.
Customers Complaint - glasses & cutlery have a cloudy white film on them and/or plates have a white chalky film on them Cause of problem. Hard water and not enough detergent being used. Minerals from the water are building up on the dishes or the water softener is not set to the correct water hardness level, or is faulty. How to resolve the Once this film forms on the dishes it cannot be removed by normal running in the dishwasher. The dishes will need to be cleaned by problem.
Customers Complaint - glasses & cutlery have a cloudy white film on them and/or plates have a white chalky film on them How to resolve the Pipe Interrupter (Air Break) Function A critical component in the performance of the water softener is the pipe problem. interrupter air break (PI). There is a certain amount of spray leakage from the PI, which is used to provide water to the salt reservoir. If the spray is inadequate, there will be insufficient water in the salt reservoir to make brine.
7 FAULT FINDING PROCEDURE If the product has an LCD display, it will be displaying either a fault code or a user warning. Fault codes begin with the letter “E”., user warnings begin with the letter “U”, the fault code is shown with a number. e.g. E2 If the product is integrated or has a wireless remote, it will be necessary to open the tub to determine the fault code. Some faults may lock the lid in which case the tub must be opened by force.
7.1.2 User Warning U4 - Other Tub Faulting 1. The other tub has a fault which is preventing the operation of that tub. No action is required for the tub displaying the U4 code. DO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNING. 7.1.3 User Warning U6 - Spray Arm Not Detected 1. Check to ensure that the spray arm is correctly located on the motor rotor and that the motor rotor is correctly installed in the motor housing. 2. Using “Hardware Output Mode” run the fill valve (P30 & 31).
7.1.5 Fault Code E2 - Motor Fault 1. Check the hall sensor (RPS) is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it. 2.
47 For Integrated or Flat Door Models: 1.
7.1.5 Fault Code E3 - Over Temperature Fault 1. Check the temperature of the incoming water 2. 3. 4. 5. supply, for all markets, except the USA, cold water is recommended. If connected to the hot water supply, ensure the incoming water temperature is below 140oF (60oC). Check the resistance of the temperature sensor (pins 1 & 2 of the P101 harness connector).
Fault Code E5 - Lid Fault 1. Check for any obstructions within the tub, 2. 3. 4. 5. 6. 7. especially around the flange area where the lid seals. Check customer has not used tall utensils that may have caused the lid to jam. Check the lid system for any physical damage or disconnection of yoke , clip or wiring. Check wiring harness connections at the component and at the controller for any signs of water damage, corrosion or arcing. Replace if damaged.
Fault Code E6 -Fan Fault 1. Check the harness connections on the 2. 3. 4. 5. 6. component and the controller for signs of any water damage, corrosion or arcing. Replace if damaged. Check that the harness is securely connected at the controller. Run the drying fan (dF) in “HO” mode (refer p30 & 31) for at least 30 seconds. The fan should push air through the vent. The flap within the fan housing should open.
Fault Code E7 - Detergent Diverter Valve 1. Check the harness connections on the detergent 2. 3. 4. 5. 6. diverter valve and at the controller (P204 refer p56) for signs of any water damage, corrosion or arcing. Replace if damaged. Ensure the harness is securely connected at the controller and component.
Fault Code E8 - Solenoid Fault 1. Check the harness connections at each solenoid coil and at the controller (refer p57) for signs of any water damage, corrosion or arcing. 2. Check the resistance of each coil and replace if they fall outside of their indicated range. 3. Run each solenoid individually in diagnostic hardware output mode (HO) (refer page 30 & 31). A long low tone indicates incorrect current is being drawn. Replace any solenoid which causes this tone to occur. 4.
Fault Code E9 - Microcontroller Fault There are 4 sub codes which relate to this fault code: Fault Code E9 - Sub Code 04 - ADC Error 1. If the product is an integrated or flat door model, replace the badge isolator first, run a fast test cycle in diagnostics to determine if the problem still occurs. (refer p30-32). 2. If the fault still occurs, or the product is a pre finished or wireless badge model, replace the controller.
Fault Code EC - Communications Fault Check the harness connections between the mains filter board and both controllers for signs of any water damage, corrosion or arcing. Replace if damaged. If the problem persists replace the mains filter board If the problem persists replace the top controller If the problem persists replace the bottom controller. 7.
590087 7 7.1 WIRING DIAGRAMS 8 WIRING DIAGRAMS 55 Power Distribution Concept Power Distribution Concept 8.
8.
9 SERVICE PROCEDURES Caution: Due to the use of electronic switch mode power supply, all internal components, regardless of supply voltage, should be treated as live to earth (i.e. equal to the mains supply voltage) when the power is supplied to the DishDrawer. 9.
9.2 Drawer Front 1. Open the drawer 2. Locate the drawer pins on either side of the tub. 3. If the pins cannot be accessed due to being close to a wall, remove the tub from the slides first (refer p59, section 9.6). 4. Use pliers to pull on the pin and remove it from the side of the tub. 5. Support the drawer front with your hand while doing this to prevent it dropping onto the floor. 6. Pull the drawer front down to free it from the handle and the top locating slots in the tub. 7.
9.4 Toe Kick Removal 1. Partially open the bottom drawer. 2. Loosen the right and left hand toe kick screws. 3. Slide the toe kick towards the front of the tub until it D comes off the mounting rails. 4. Refit in reverse manner. Retaining Screw D 9.5 Lower Tub Cowling 1. Remove the lower drawer front (refer section 9.2) 2. Remove the toe kick (refer section 9.4) 3. Release the centre clip as shown and slide the cowling forward. 4. Refit in reverse manner. Clip Cowling 9.6 Tub Removal 1.
9.7 Drying Duct - Top Tub Only 1. Open the drawer and remove the drawer front (refer section 9.2). 2. Use long nose pliers to gently release the plastic clips while pulling the duct downwards. 3. Refit in reverse manner, and ensure clips locate correctly. Clips 9.8 Drying Fan and Flap Valve 1. Remove the drawer front (refer section 9.2). 2. With a small bladed screwdriver, carefully release the 3. 4. 5. 6. 7.
D 61 9.9 Detergent Dispenser 1. Remove the drawer front (refert section 9.2) 2. Disconnect the two wiring lock connections from the dispenser coils. Harness Lock NOTE: Push back the locking tabs to allow the connectors to release. 3. With a small bladed screwdriver, carefully release the small plastic clips holding the rinse aid indication LED in place and remove the LED. 4. Use pliers to release the clamp and remove the fill hose from the dispenser. 5.
9.11 Filter Plate 1. Remove the cutlery basket and rack from the tub. 2. Remove the drain filter assembly. 3. Rotate the filter plate locknut anti-clockwise to release D the filter plate from the motor rotor assembly. 4. Lift the filter plate clear. 5. Refit in reverse manner, ensure the 3 legs are locked correctly to the motor rotor and the o-ring on top of the motor rotor is in place. Locknut Motor Rotor O-Ring 9.12 Motor Rotor 1. Remove the filter plate (refer section 9.11) 2.
D 63 9.13 Water Softener (if fitted) 1. Remove the drawer front (refer Section 9.2). 2. Disconnect the wiring loom connections to the water 3. 4. 5. 6. 7. 8. 9. 10. softener diverter valve, brine pump and salt level detector, and remove the dispenser wiring loom connection to the electronic controller. Use a flat blade screwdriver to open the salt level indicator LED cover, and remove the LED from the water softener.
D 64 D 9.15 Wiring Cover 1. Remove the drawer front (refer section 9.2) 2. With the tub in the open position, carefully release the 3. 4. 5. 6. 7. Clips four wiring cover clips, two on each side, from under the front lower section of the tub. Take care not to damage them. Release the four clips on the underside of the tub that attach the wiring cover to the motor assembly outer lock nut.
D 65 D 9.17 Hall Sensor 1. Remove the wiring cover (refer section 9.15) 2. Unplug the wiring connection from the hall sensor 3. Gently press the hall sensor locking tab in the Locking Tab direction shown and lift the hall sensor out. 4. Refit in reverse manner and ensure the hall sensor is properly clipped in. D D Locating Pin 9.18 Heater Plate and Motor Assembly 1. Remove the drawer front (refer section 9.2), baskets, 2. 3. 4. 5. 6. 7. 8. 9. 10. filter plate (refer section 9.
9.19 Lid 1. Remove the tub as per section 9.6. 2. On the right hand side of the lid, insert a flat blade screwdriver into the yoke slots between the lid flange and the yoke. 3. Twist the screwdriver while pulling down on the lid to disengage the clip. Repeat for each clip on both yokes. NOTE: Do not pull down on the lid seal. 4. Pull the lid down 10mm (3/8”) on one side. Pull the opposite side of the lid down until it is clear of the yoke.
9.20 Yoke 1. Remove the lid, refer section 9.19. 2. Release the lid actuator from the bottom of the yoke Yoke by pushing with your thumb against one of the locking tabs. NOTE: In tall tub models use an adaptor between the yoke and the lid actuator. 3. Slide the front of the yoke downwards at an angle until it moves out of the track in the rear of the trim, and is clear of the chassis flange as shown. 4. Refit in reverse manner taking care that the yoke is the correct way round.
9.22 Slide Rail Replacement. 1. Remove the tub, refer section 9.6 2. Remove the required lid actuator from the slide rail being 3. 4. 5. 6. 7. D replaced, refer section 9.21. Remove the appropriate chassis trim (refer section 9.27) to gain access to the screws of the rail being replaced. Remove the 2 hex drive screws securing the rail to the chassis. Tap the slide rails from underneath at the front to free from it’s location in the chassis. Pull forward to release the rear locating tabs.
D 69 D 9.24 Water Inlet Valve Remove the lower tub, refer section 9.6. Remove the mains filter cover, refer section 9.23. Partially lift the inlet valve up out of the housing. Disconnect the water inlet hose connection, CAUTION - water will drip. 5. The water valve can now be removed up and out of the housing. 6. Remove the wire harnesses, and mark which fill hose goes to the top on a double product. Unclip the hose clips by pushing the ends apart sideways, then remove the hoses from the valve. 7.
D 9.27 Front Chassis Trim Replacement 1. Bottom tub only - Remove the toe kick, refer section D 9.4, and the bottom cowling, refer section 9.5. 2. Remove the drawer front, refer section 9.2, handle refer section 9.3, and the tub, refer section 9.6. 3. Remove both the left hand and right hand yokes, refer section 9.20. This is to prevent damaging the locating tab at the front of each yoke where it slides up into the rear of the chassis trim. 4.
D 9.29 Internal Duct and Elbow Removal (some integrated models only) D 1. Remove the tub to gain access to the duct, refer section 9.6. 2. To remove the chassis duct tube, remove the 13mm nut to release the elbow and gently pull the tube from the elbow duct. 3. To remove the rear duct elbow, the product will need to be uninstalled and pulled forward from the joinery to gain access to the elbow. To release elbow from the chassis, squeeze the side tabs and pull outwards.
9.30 Wireless Receiver & Badge Remote 1. Remove the door panel, refer section 9.2. 2. Remove the harness from the receiver to the 3. 4. 5. controller. Slide the receiver off the locating flange on the tub. When replacing the receiver, the remote control will need to be paired to the new receiver, to do this follow the procedures set out on p73 & 74. For remote control related issues, refer to the procedure set out below.
Pairing Procedure This procedure details how to fit and pair the wireless interface (badge and receiver) on an integrated Phase 7 product. D The wireless badge (or remote) interface for integrated products consists of 2 specific modules, a remote control and a receiver. NOTE: For each integrated product with the wireless badge, there is only one remote and one receiver, regardless of whether it is a single or double product. Receiver Replacement Procedure: First fit the receiver to the product.
D Place of the remote for binding iii) Once the remote is in roughly the location shown above, press one of the buttons on the remote. The left transmit LED icon should flash followed by five fast flashes of the right hand battery icon. This indicates that remote has paired with the receiver. The LEDs are labelled below. Transmit LED indicator Top Tub start button on doubles. Single tub start button on singles Battery Level LED indicator Bottom tub start button on doubles.
10 NOTES
www.fisherpaykel.co.nz www.fisherpaykel.com.au www.fisherpaykel.co.uk www.fisherpaykel.ie www.fisherpaykel.com www.fisherpaykel.ca Copyright © Fisher & Paykel 2010. All rights reserved. The product specifications in this booklet apply to the specific products and models described at the date of issue. Under our policy of continuous product improvement, these specifications may change at any time.
