® C-4000 OCTOBER 4, 2005 FIREYE MODULAR M-SERIES II FLAME SAFEGUARD CONTROLS UL £ £ LISTED APPROVED WARNING: Selection of this control for a particular application should be made by a competent professional, licensed by a state or other government agency. Inappropriate application of this product could result in an unsafe condition hazardous to life and property. DESCRIPTION Fireye® Modular M-Series II Flame Safeguard Controls are compact, modular burner management systems.
£ SPECIFICATIONS Supply: 120V (min. 102, max. 132) 50/60 Hz. (MC120/MC120R/MC120P) 230V (min. 196, max 253) 50/60Hz (MC230/MC230R) Table 1: AMBIENT TEMPERATURE LIMITS MAXIMUM Control 125q F (52q C) - 40q F (- 40q C) Scanner UV1A, UV2, UV8A, 45UV3 200q F (93q C) - 40q F (- 40q C) Flame Rod (Tip 2460 F) 1500q F (816q C) - 40q F (- 40q C) Power Consumption: Shipping Weight (Approx.): Table 2: MINIMUM 12 VA (Operating) 3 lbs. (1.
® OUTLINE DIMENSIONS MOUNTING BASE 3/16” DIA. MOUNTING HOLES (4) S1 KNOCKOUTS (12) FOR 1/2” CONDUIT 7 S2 3 2/N 5 3/16 5 A 4 4 6 1 1/2 5 3/16 5 5/16 2 (50.8) 1” DIA (25.4) 36” FLEXIBLE CABLE (UV-1A-3) 72” FLEXIBLE CABLE (UV-1A-6) 1/2-14 STRAIGHT FEMALE PIPE THREAD UV1A UV SCANNER 4 1.48" (37.6mm) 1/2 1/2 X 14 ST. PIPE THREAD 2 1/4” (57.2mm) 1 1/2” (38.1mm) 1 IN. DIA. (25.4mm) 13/16 DIA. (206) 2 (50.8) .700 DIA. FITTING (17.8mm) FOR WATER-TIGHT CONDUIT 36” (1m APPROX.
£ ORDERING INFORMATION CHASSIS (COMMON FOR ALL CONTROLS, INCLUDES DUST COVER): MC120 MC120R MC120P MC230 MC230R 120 VAC Supply, 50 Hz/60 Hz 120 VAC Supply, 50 Hz/60 Hz. Remote reset capability. 120 VAC Supply, 50 Hz/60 Hz. Remote reset and post purge capability. 230 VAC Supply, 50 Hz/60 Hz 230 VAC Supply, 50 Hz/60Hz. Remote reset capability. PROGRAMMER MODULES: MP100, MP100E MP101 MP102, MP102E MP230 MP230H MP560 MP561 MP562 Relight operation. Relight operation.
® WIRING BASE (COMMON FOR ALL CONTROLS): 61-3060 Closed wiring base, surface mounting 61-5042 Open wiring base, cabinet mounting For a complete system, choose one of each of the following: — Chassis — UV Scanner or Flame Rod — Programmer Module — Wiring Base — Amplifier Module WARNING: Installer must be trained and qualified. Follow the burner manufacturer’s instructions, if supplied.
£ Replaceable Fuse The programmer modules are designed with a field replaceable fuse. The fuse is located on the printed circuit board below the cover. The fuse will blow as a result of an overload condition on Terminals 3, 4 or 5. To replace the fuse, remove power from the system. Remove the programmer module and using a small screwdriver or similar tool , remove the fuse from its holder. Install a Fireye replacement fuse (P/N 23-176) or equivalent 8 amp fuse (e.g. Littlefuse 12AG, 8 amp, 125V).
® General Requirements 1. 2. 3. 4. 5. As close as possible — 30s or closer. As cool as possible — Not over 200q F (93q C). Avoid sighting the spark — Resight scanner, shield between spark and scanner, or orifice to reduce reflected signal from spark. Must see pilot and/or main flame — Scanner view must be unobstructed, Minimum pilot test — See page 22.
£ 4. 5. Installation of Extended Scanner Wiring: — For extended scanner wiring up to 500 feet, and for shorter lengths to reduce signal loss, use a shielded wire (Belden 8254-RG62 coaxial cable, or equal) for each scanner wire of UV1, UV2. The ends of the shielding must be taped and not grounded. Multiple Scanner Installations: — The wiring from multiple UV scanners may be installed in a common metallic conduit. — Multi-conductor cable is not recommended without prior factory approval.
® 8. Proven types of flame grounding adapters, as shown below, may be used to provide adequate grounding surface. High temperature stainless steel should be used to minimize the effect of metal oxidation. This assembly may be welded directly over the pilot or main burner nozzle.
£ MC120P POST PURGE CHASSIS The MC120P Chassis provides the following capabilities: — A fifteen (15) second post purge at the end of an operating cycle or after a safety shutdown condition (prior to initiating a lockout). — Remote reset in the event of a lockout condition. Fifteen (15) second post purge — The blower motor (terminal 8) remains energized for at least 15 seconds at the end of every operating cycle (power removed from terminal 7).
® PROGRAMMER DIPSWITCH SETTINGS NOTE: THE DIPSWITCHES ARE A ONE TIME, ONE SHOT SETTING. ONCE THE DIPSWITCHES ARE SET AND THE PLASTIC WINDOW IS MOVED OVER THE SWITCHES, THE WINDOW CANNOT BE MOVED AND THE DIPSWITCHES AND THEIR SETTINGS CANNOT BE CHANGED WITHOUT CAUSING THE CONTROL TO BECOME INOPERABLE.
£ Setting the Switches Once the appropriate switches are set, slide the clear plastic window to the left so that it covers the switches and LOCKS into place. This action causes the control to become operable with the settings programmed from the dipswitches. The plastic window CANNOT be moved, and the dipswitches and their settings CANNOT be changed without causing the control to become inoperable.
® 6. 7. In the even of a flame failure during a firing period, the main fuel valve is de-energized and the spark ignition re-energized. A 10 sec. relight trial for ignition is initiated (PTFI LED lit). If flame is detected (Flame LED lit) during the trial for ignition period, the main fuel valve is reenergized and the spark ignition de-energized. If flame is not detected during the trial for ignition period, the pilot gas valve and spark ignition are de-energized.
£ TIMING CHART TYPE MP100 PROGRAMMING SEQUENCE AIR FLOW PROVEN L1/7 ON T E R M I N A L S FIRING PERIOD L1/7 OFF 8 3 4 SAFE START CHECK PERIOD PTFI 10 SEC 5 Re-ignited PTFI on flame fail after Terminal 5 energized. Recycle on loss of air flow after flame proven. MP101 Same as MP100 but will tolerate flame signal during “Off” cycle. APPLICATION AND FUNCTION - MP101 The MP101 operates in the same manner as the MP100 with the following exception.
® 4. When the operating control opens its circuit, or if a power failure occurs, the entire system is deenergized. Power interruptions in the millisecond range do not affect the operation of the control. Power interruptions of longer duration will cause the control to recycle. NOTE: Controls with UV amplifiers (MAUV1 and MAUV1T) are always powered via Terminal #1. 5. 6. 7.
£ In the event of a flame failure during a firing period, all fuel valves are de-energized. Following the prepurge period (as determined by dipswitches #1 through #5), with proven air flow (Air Flow LED lit), the primary main fuel valve and spark ignition are re-energized and a five or ten second (as determined by dipswitches #6 and #7) trial for ignition period is initiated (PTFI LED lit). If flame is detected (Flame LED lit), the secondary main fuel valve (if used) is energized.
® APPLICATION AND FUNCTION - MP230H The MP230H Programmer Module is designed as a direct replacement for the Fireye M3H Series “non-recycle” controls, as well as providing a “recycle” operation for the control. It provides prepurge, ignition and flame safeguard for heating and process light oil or gas fired burners. The “recycle” or “non-recycle” operation is determined by the position of dipswitch #8 on the Programmer Module.
£ APPLICATION AND FUNCTION - MP560, MP561, MP562 The MP560, MP561, MP562 Programmer Modules are designed as a direct replacement for the Fireye M5 Series “non-recycle” controls and M6 Series “recycle” and “non-recycle” controls. It provides prepurge, ignition and flame safeguard for heating and process light oil or gas fired burners. The “recycle” or “non-recycle” operation is determined by the position of dipswitch #8 on the Programmer Module.
® TIMING CHART TYPE MP560 PROGRAMMING SEQUENCE L1/7 T E R M I N A L AIR FLOW PROVEN FIRING PERIOD PURGE COMPLETE L1/7 8 3 SELECTABLE POST PURGE SELECTABLE PURGE SELECTABLE PTFI 5 OR10 SEC STABLIZATION PERIOD 8 SEC 4 MTFI 10 SEC 5 Pilot Stabilization timing begins as soon as flame is proven. Selectable Recycle/Non-Recycle operation on loss of flame after Terminal 5 is energized.
£ 7. ignition is de-energized. If flame is not detected during the trial for ignition period, the primary main fuel valve and spark ignition are de-energized. A safety lockout occurs which de-energizes the burner motor and energizes the lockout alarm circuit (Alarm LED lit) approximately 30 seconds after the safety lockout occurs. Manual reset is required following a safety lockout. NOTE: Wait 10 seconds after lockout before resetting the control.
® TIMING CHART TYPE MP562 PROGRAMMING SEQUENCE AIR L1/7 FLOW ON PROVEN T E R M I N A L S FIRING PERIOD PURGE COMPLETE L1/7 OFF 8 3 SELECTABLE PURGE SELECTABLE POST PURGE PTFI 5 OR10 SEC 4 STABLIZATION PERIOD 8 SEC MTFI 10 SEC 5 Pilot stabilization timing begins as soon as flame is proven. Lockout on loss of air flow after flame is proven. Lockout on flame fail.
£ WARNING: Before making a pilot flame test, manually shut off the fuel supply to the main burner. Normal Pilot Flame Test (MP560, MP561, MP562 Programmers Only) 1. 2. 3. Place the “Run-Check” switch in the “Check” position. Turn power on and initiate a normal startup. Observe the pilot flame signal on the test meter. If the average flame is below normal, a steady DC voltage reading of 4.0 to 6.
® 8. After the minimum pilot test is completed satisfactorily, increase the pilot flame to normal size, and observe that the main flame is properly established during a normal cycle (“Run-Check” switch in the “Run” position). Flame Failure Test 4. Temporarily connect spark ignition and pilot valve to Terminal #3. Initiate a normal startup. Manually shut off all fuel and observe the loss of flame signal on the test meter.
£ NO HEAT M-SERIES II SERVICE GUIDE O.C. ON ALARM ON SITUATION #1 NORMAL LOCKOUT INSTALL DC VOLTMETER IN TEST JACKS MP100 4-7 SECONDS SHUT FUEL SUPPLY COCK MP230 PREPURGE DELAY TIME NO WAIT 5 MIN NO RESET CONTROL CHECK FUSE IN PROGRAMMER. NO MAKE IT CALL FOR HEAT IS HEAT BEING CALLED FOR? NO CHECK FUSE IN PROGRAMMER. YES NO SEE SITUATION #2 NO DID OPERATE CONTROL LED COME ON? CHECK FUSE IN PROGRAMMER.
IS FUSE OK AND CKT BREAKER MADE? CHECK SYSTEM WIRING YES CORRECT AMPLIFIER PIN PROBLEM OR PROGRAMMER PINS 6. 5. 3. 4. 1. 2. AMP. OR PRO. PINS ENGAGED YES NO REPLACE MC120 YES CHECK AIR FLOW SWITCH AND CHECK WIRING CHECK BLOWER SYSTEM REPLACE MC120 NO IS 120VAC PRESENT 8-2? O.C.
£ FIGURE 1. TYPICAL MP100, MP100E, MP101, MP230, and MP230H WIRING ARRANGEMENT FOR PILOT IGNITED BURNER. MC120, MC120R, MC230, MC230R CHASSIS ONLY. LIMIT SWITCHES OPERATING CONTROL MC120/MC230 WITH MAUV1 OR MAUV1T AMPLIFIER MODULES FUEL INTERLOCKS S1 *** WITH MAUV1 AND MAUV1T, KB ENERGIZED WHEN TERM. 1 IS POWERED. WITH MART1 AND MART1T, KB ENERGIZED WHEN TERM. 7 IS POWERED.
® CAUTION: Control wiring procedures which deviate from those shown in the diagrams may bypass safety functions designed in the control. Check with the Fireye Representative before deviating from the recommended wiring diagrams. FIGURE 3. ALTERNATE WIRING ARRANGMENT FOR MP100 CONTROLS A. FOR MANUAL START S1 A START-STOP STATION MAY BE ADDED TO REQUIRE OPERATOR START-UP EACH TIME THE BURNER FIRES.
£ CAUTION: Control wiring procedures which deviate from those shown in the diagrams may bypass safety functions designed in the control. Check with the Fireye Representative before deviating from the recommended wiring diagrams. FIGURE 4. TYPICAL MP560, MP561, MP562 WIRING ARRANGEMENT FOR PILOTED IGNITED BURNER. MC120, MC120R, MC230, MC230R, CHASSIS ONLY. TERMINAL #1 MUST BE POWERED FOR CONTROL TO OPERATE.
® FIGURE 6. TYPICAL MP100, MP100E, MP101, MP230, and MP230H WIRING ARRANGEMENT FOR PILOT IGNITED BURNER. MC120P CHASSIS ONLY. LIMIT SWITCHES OPERATING CONTROL MC120/MC230 WITH MAUV1 OR MAUV1T AMPLIFIER MODULES FUEL INTERLOCKS S1 *KB ENERGIZED WHEN TERM. 7 IS POWERED.
£ CAUTION: Control wiring procedures which deviate from those shown in the diagrams may bypass safety functions designed in the control. Check with the Fireye Representative before deviating from the recommended wiring diagrams. FIGURE 8. TYPICAL MP560, MP561, MP562 WIRING ARRANGEMENT FOR PILOTED IGNITED BURNER. MC120P CHASSIS ONLY. TERMINAL #1 MUST BE POWERED FOR CONTROL TO OPERATE.
® CAUTION: Control wiring procedures which deviate from those shown in the diagrams may bypass safety functions designed in the control. Check with the Fireye Representative before deviating from the recommended wiring diagrams.
£ NOTICE When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or manufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.
