Product Manual

TABLE OF CONTENTS
SECTION 1: SAFETY ........................................................................................ 1-1
1.0 Safety Precautions .......................................................................................... 1-1
2.0 Précautions de sécurité .................................................................................. 1-3
SECTION 2:
INTRODUCTION ...................................................................................... 2-1
2.01 How To Use This Manual ................................................................................ 2-1
2.02 Equipment Identification ................................................................................. 2-1
2.03 Receipt Of Equipment ..................................................................................... 2-1
2.04 Description ..................................................................................................... 2-1
2.05 Specifications ................................................................................................. 2-2
2.06 Volt - Amp Curves .......................................................................................... 2-3
2.07 Duty Cycle ...................................................................................................... 2-3
2.08 MIG Gun Maintenance ................................................................................... 2-3
SECTION 3:
INSTALLATION ....................................................................................... 3-1
3.01 Location ......................................................................................................... 3-1
3.02 Safety ............................................................................................................. 3-1
3.03 Grounding ...................................................................................................... 3-1
3.04 Electrical Input Requirements ......................................................................... 3-1
3.05 Requirements for Maximum Output .............................................................. 3-1
3.06 Installing Wire Spool ..................................................................................... 3-1
3.07 Feedrolls ......................................................................................................... 3-2
3.08 Install Wire into the Feedhead ........................................................................ 3-2
3.09 Install Wire into the Welding Gun .................................................................. 3-3
SECTION 4:
OPERATION ........................................................................................... 4-1
4.01 General Safety Precautions ............................................................................. 4-1
4.02 Firepower Controls ........................................................................................ 4-1
4.03 Flux Cored Arc Welding (FCAW) .................................................................... 4-3
4.04 Shutdown Procedures .................................................................................... 4-3
4.05 Basic Welding Technique ................................................................................ 4-3
4.06 Welding Gun Positions .................................................................................. 4-4
4.07 Establishing the Arc and Making Weld Beads ................................................ 4-4
4.08 Pre-Weld Procedure ....................................................................................... 4-5
4.09 Welding Procedure ........................................................................................ 4-5
4.10 Reference Table .............................................................................................. 4-5
4.11 Firepower FP 95 FC Welding Setting Selection Guide ..................................... 4-6
SECTION 5:
SERVICE ............................................................................................... 5-1
5.01 Cleaning of the Unit ....................................................................................... 5-1
5.02 Cleaning of the Feed Rolls ............................................................................. 5-1
5.03 Basic Troubleshooting ................................................................................... 5-1
5.04 Welding Problems ......................................................................................... 5-2
5.05 Power Source Problems ................................................................................. 5-3