36 CF ST/Pier Gas Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-87-5 ANSI Z21.88a-2007 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home • Bedroom Approved WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Introduction Overview This manual details the installation requirements for the 36 CF ST and Pier fireplace. For operating and maintenance instructions, refer to the 36 CF ST/Pier Owner's Manual (part # 100-01213). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-F-87-5. The listing label is attached to the appliance near the gas control valve. A copy is shown to the right. ICBO Approval This appliance was listed by OMNI-Test Laboratories - ICBO # TL130.
Table of Contents Introduction 3 Installation (continued) Overview ................................................................. 2 Listing Details.......................................................... 2 Safety Precautions Safety Precautions ................................................... 4 Vent Requirements .................................................. 19 Approved Vent...................................................... 19 Altitude Considerations .....................................
Safety Precautions Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88).
Safety Precautions 5 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox (except the included logs).
Features and Specifications Installation Options • • • • • Residential or Mobile Home Flush or Recessed Face Raised or Floor Placement Horizontal or Vertical Vent Bedroom Approved Specifications Natural Gas 58,000 27,000 Maximum BTU Input Per Hour Minimum BTU Input on Low Propane 58,000 27,000 Dimensions 56-1/2" * 8-5/8" Outside Diameter 33" * 22-1/2" 1" * See "Vent Location" for 38" Fro n t Rig ht ft Le details 62-1/2" Ba ck 3/4" Weight: 270 Lbs.
Installation 7 (for qualified installers only) Packing List • • • • • • • • Glass LatchTool Log Set with Embers and Rock Wool Remote Control with Wall Mount LP Conversion Kit (2 orifices and 1 rate screw) Battery Box Learn Switch with 12’ Battery Box Wire Andiron Brackets (4) Fiber Board Additional Items Required • • • • Firebacks (SKU 96100177 or 96100178) 1080/36 CF Direct Vent (available only from Travis Industries – see page 19 for part numbers) Gas Line Equipment (shutoff valve, pipe, etc.
Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Installation 9 (for qualified installers only) Preparing the Fireplace Stand-offs This appliance is shipped with the header and side stand-offs in the retracted position. These standoffs must be placed in their upright position prior to installing the fireplace. Secure the stand-offs to the framing with screws or other fasteners. WARNING: Failure to correctly erect the stand-offs may lead to a serious fire-hazard and will void the listing and warranty of this fireplace.
Installation (for qualified installers only) Fireplace Placement Requirements • Fireplace must be placed in a room with a minimum 96” ceiling. • Fireplace must be placed directly on the sub-floor or wood platform (not on linoleum or carpet). • Fireplace must be installed on a level surface capable of supporting the fireplace and vent. • This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location.
Installation 11 (for qualified installers only) Minimum Framing 36 CF ST (See Through) Minimum 78” Fireplace Vent Clearances: Enclosure Height 8-5/8" Diameter vent requires 3-1/2" clearance to the sides. You may need to notch the framing to accommodate this clearance. NOTE: If venting to the rear using a 45° elbow directly 15-5/8" We recommend you install the off the fireplace, the vent will be 42-1/4" above framing after placing the fireplace in the base of the fireplace. position.
Installation (for qualified installers only) Framing Dimensions – 36 CF Pier Vent Clearances: 8-5/8" Diameter vent requires 3-1/2" clearance to the sides. You may need to notch the framing to accommodate this clearance. Minimum 78” Fireplace 15-5/8" Enclosure Height 18-1/4" NOTE: Do not build into this area - it must be left Glass clear to provide Centerline adequate clearance for the vent.
Installation (for qualified installers only) 13 Attaching Stand-Offs to Framing b c a d e Figure 7 © Travis Industries 4090102 100-01212_000
Installation (for qualified installers only) Required Electrical Connection Make sure power to the heater has been turned off prior to installation (disable the breaker). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. This fireplace utilizes 110 VAC to power the receiver module and intermittent pilot system. • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.
Installation 15 (for qualified installers only) Battery Pack / Learn Switch Installation • The battery pack and learn switch must be mounted inside a junction box in a location that may be reached by the 12’ long battery box wires (see Figure 8). Do not route the wires over the top of the fireplace. Battery Box and Learn Switch (placed inside the junction box) Junction Box (not supplied) Staple the two wires near the junction box.
Installation (for qualified installers only) Steps for Installing the Battery Box and Learn Switch 1. Remove the control cover and attach the 12’ long battery box wire to the quick connects on the receiver module (see Figure 9 below). Route the battery box wire through the opening below the cover. At this time make sure the continuous pilot switch is set to “OFF” and the remote switch is set to “REMOTE” on the receiver module – item “a”).
Installation 17 (for qualified installers only) Remote Synchronization The fireplace is shipped with the remote and fireplace pre-synchronized. Do not synchronize the remote unless you are 100% sure it does not work correctly. Synchronizing the Remote NOTE: The fireplace must have power and the transmitter must have batteries to complete this process. WARNING: Shut the gas off to the fireplace prior to conducting this process. 1 Press the “Learn” button once. The fireplace will beep once.
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a “T” handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
Installation 19 (for qualified installers only) Vent Requirements • • • • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. In addition to the requirements listed here, follow the requirements provided with the vent.
Installation (for qualified installers only) Vent Clearances ABOVE THE ENCLOSURE (over 78") Vertical Sections: 1" Clearance To the Side Vertical Penetrations Horizontal Sections: (through ceilings, roofs, etc.) 4" Clearance Above (firestop is required - sku 98900029) 2" Clearance To The Side 1" Clearance To the Side 2" Clearance Below Horizontal Penetrations (through walls, etc.
Installation (for qualified installers only) 21 Approved Vent Configurations Exhaust Restrictor Adjustment An exhaust restrictor is built into exhaust vent at the rear of the fireplace. It is used to adjust the flow rate of exhaust gases. Depending upon vent configuration, you may be required to adjust the restrictor. The charts for acceptable vent configurations detail the correct vent restrictor position. The restrictor is accessed from inside the firebox (remove the glass to gain access).
Installation (for qualified installers only) The vent must not exceed 5 feet (see chart below). • Use Exhaust Restrictor Position # 1. • Horizontal sections require a 1/4" rise every 12" of travel 0 feet • 5 feet (max) Approved Vent Configuration – Rear Vent, Horz. Term.
Installation 23 (for qualified installers only) Approved Vent Configuration – Rear Vent, Horz. Term. (1 45°, 2 90° Elbows) 30 feet (max.) 20' (max) 15 feet 5 feet 10 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation (for qualified installers only) Approved Vent Configuration – Rear Vent, Horz. Term. (1 45°, 4 90° Elbows) 30 feet (max.) 20' (max) 15 feet 5 feet 10 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation 25 (for qualified installers only) Approved Vent Configuration – Rear Vent, Vert. Term. (1 45°, 3 90° Elbows) 30 feet (max.) 20' (max) 15 feet 5 feet 10 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation (for qualified installers only) Approved Vent Configuration – Top Vent, Horz. Term. (1 45°,1 90° Elbows) 30 feet (max.) 20' (max) 15 feet 10 feet 5 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation 27 (for qualified installers only) Approved Vent Configuration – Top Vent, Horz. Term. (1 45°, 3 90° Elbows) 30 feet (max.) 20' (max) 15 feet 10 feet 5 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation (for qualified installers only) Approved Vent Configuration – Top Vent, Vert. Term. (1, 3, or 5 45° Elbows) 40 feet (max.) 35 feet 30 feet 20' (max) 15 feet 10 feet 5 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation 29 (for qualified installers only) Approved Vent Configuration – Top Vent, Vert. Term. (1 45°,2 90° Elbows) 40 feet (max.) 35 feet 30 feet 20' (max) 15 feet 10 feet 5 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
Installation (for qualified installers only) Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3-3/8" from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. Roof Surface 11” Min. 6” Min.
Installation 31 (for qualified installers only) Hearth Requirements NOTE: Whenever using a hearth over 1” thick, the fireplace will need to be raised. Flush Hearth Non-Combustible Hearth Min. 3/4” Max 1” AAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAA Min. 64” (on ST, Pier will vary) Min.
Installation (for qualified installers only) Hearth Requirements – Recessed Hearth A hearth is not required if the fireplace is raised 6” above the flooring surface. NOTE: Make sure to accommodate the flooring surface - this distance must be measured from the top of carpeting or other flooring material.
Installation 33 (for qualified installers only) Facing Requirements • Attach the included fiber board (or other non-combustible) to the fireplace and framing (see Figure 22 below). This non-combustible facing must extend from the base of the fireplace to the header and to the framing members on both sides. WARNING: Do not use adhesive to secure the cement board or facing. The Adh esiv e high temperatures of the fireplace may cause adhesives to emit odors.
Installation (for qualified installers only) Non-Combustible Facing • Non-combustible facing on the front of the fireplace must extend a minimum 16-1/2” from the top of the glass frame (49-1/2” from the base of the fireplace). Above 16-1/2” combustible facing may be used (see “Mantel Requirements” on the following page for more details). • Non-combustible facing on the front of the fireplace must extend a minimum 2” to each side of the glass frame.
Installation 35 (for qualified installers only) Mantel Requirements • The mantel (combustible or non-combustible) must be a minimum 49-1/2” above the base of the fireplace (see Figure 24). • The maximum mantel depth is 12” (measured from the face). Mantel (combustible or non-combustible) Max. 12” SEE THROUGH Min. 49-1/2” Combustible mantel columns (legs) that protrude less than 4” (measured from the fiber board) must be 2” from the glass frame.
Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation WARNING: Prior to removing the glass, shut off gas to the appliance (or remove the batteries from the battery box and shut off electricity to the fireplace). This prevents any chance of accidental burner ignition when accessing the firebox. 1. Remove the glass (see page 38). NOTE: If using propane (LP) convert the appliance prior to installing the logs (see page 43 for details).. 2.
Finalizing the Installation (for qualified installers only) 37 7. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Flames should be blue at the base, yellow-orange on the top. Not Enough Air If the flames are too tall or sooty on the ends, open the air shutter.
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation WARNING: Prior to removing the glass, shut off gas to the appliance (or remove the batteries from the battery box and shut off electricity to the fireplace). This prevents any chance of accidental burner ignition when accessing the firebox. Warning: The appliance must be completely cool before removing the glass. Warning: the glass.
Finalizing the Installation (for qualified installers only) 39 Log Set Installation Ember Placement Place the embers along the firebox floor and burner to help conceal the burner. Make sure none of the embers are directly over the burner holes. See the photo below. Note how the embers do not cover any burner holes. Place the embers around the burner to create a realistic effect. Rock Wool Placement The rock wool must be pulled apart and made into a thin gauze prior to placing over the burner.
Finalizing the Installation (for qualified installers only) Log Installation NOTE: The logs are a mirror-image (same logs fit on left and right side). Both the 36 CF See Through (ST) and Pier use the same log set. See the pictures below for log placement Bottom 3 logs. Middle 2 logs.
Finalizing the Installation (for qualified installers only) 41 Top 2 logs (last 2 logs) Picture from opposite side © Travis Industries 4090102 100-01212_000
Finalizing the Installation (for qualified installers only) Picture from end (Pier only) © Travis Industries 4090102 100-01212_000
Finalizing the Installation (for qualified installers only) 43 LP Conversion Instructions Install the conversion kit prior to installing the fireplace to ensure proper gas use. 1 Remove the glass (see page 36). Remove the logs and coals (if installed - page 39) 2 Remove the grate (4 screws hold it in place). 3 Remove the two shelves on the side of the orifice cover (2 screws hold each one in place). 4 Remove the orifice cover (the plate over the air shutter levers – 2 screws hold it in place).
Finalizing the Installation (for qualified installers only) 5 Remove both side burners (4 screws hold each one in place). 6 Remove the center burner (2 screws hold it in place).
Finalizing the Installation 45 (for qualified installers only) 7 The manifolds that secure the three orifices are visible at this point. Detach the air shutter stopper on the mixing tube brackets to gain full access to the orifices (2 screws hold them in place). 8 Remove the NG orifices and replace with the LP orifices. See the table below for correct orifice selection (each orifice is stamped for identification).
Finalizing the Installation (for qualified installers only) 11 The gas control valve has a propane conversion shaft that alters the outlet pressure. Remove the rubber cap over the propane conversion shaft and twist the small knob so the line points to “LP” (see Figure 27). Side View Conversion Shaft (Note how it is in a lower position when switched to LP) Inlet Main Pilot Adj.
Finalizing the Installation 47 (for qualified installers only) Power Heat Duct Installation The optional power heat duct may be used with this fireplace. Refer to the part numbers below if you wish to insta this accessory. Instructions are includ with the power heat duct.
Index Index Andiron Installation .............................................47 Installation Options .............................................6 Additional Items Required ....................................7 Listing Details ....................................................2 Air Shutter Adjustment ........................................37 LP Conversion Instructions ..................................43 Altitude Considerations........................................19 Mantel Requirements .
