NX25-DDC SERIES DC FUEL TRANSFER PUMPS Installation and Operation Manual This manual contains English language only. Visit www.fillrite.com to download more languages.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Table of Contents Unique nextec Features......................................................... 3 Safety Information................................................................ 3 Thank You! Fueling Safety....................................................................... 4 Installation............................................................................ 4 Nozzle Boot Installation........................................................
INSTALLATION AND OPERATION MANUAL 3 Unique Features of the nextec Pump Your nextec fuel transfer pump will perform differently from non-intelligent pumps on start-up and while operating. You will want to keep the following in mind as you begin to use and learn how your nextec Intelligence™ pump operates. • On initial start up, the pump may rev momentarily, but will slow down, as if idling, as it reponds to the load it senses.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP CAUTION! This product is not suited for use with fluids intended for human consumption or fluids containing water. Materials of construction are not food grade. Water will cause rust and corrosion in the pump housing. If water enters the pump, flush immediately with a petroleum product (gasoline, diesel, light oil, etc) to eradicate residual water.
INSTALLATION AND OPERATION MANUAL IMPORTANT! Do not use check valves or foot valves; valves reduce rate of flow and performance of the pump. Nozzle Boot Installation Install the nozzle boot using the supplied attaching bolt. Note that the bolt is inserted through the hole closest to the nozzle opening, and the boot is then positioned so the peg on the pump mounting surface inserts in the top second hole of the boot. This allows for correct alignment of the nozzle when inserted into the boot.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Anti-Siphon Device NX25-DDC pumps come from the factory ready to install an anti-siphon tube back to the tank. An anti-siphon device (a.k.a. vacuum breaker) is important because it will break a liquid siphon if there is an open nozzle or a leaking hose below the fluid level in the tank when the pump is turned off. Fill-Rite recommends anti-siphon kit # KIT321ASN be installed from the pump outlet back to the vapor space in the tank.
INSTALLATION AND OPERATION MANUAL 7 DC Power Connection DANGER! Be certain the switch is “OFF” prior to connecting the power cables to the power source or installing the cable into the pump to prevent unexpected starting of the motor. Unexpected motor start can cause unintended discharge of fuel, creating an explosion and fire hazard. Note that the switch does not interrupt power to the motor; it triggers a relay that tells the motor to turn on.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Operational Safety DANGER! DO NOT use pump in enclosed areas when pumping hazardous or explosive fluids. Pumping area should be well ventilated. Concentrated vapors in an enclosed area are noxious and highly explosive! WARNING! NEVER disconnect the power cable from the pump while pump is switched on or connected to a power source. ALWAYS switch the pump off and disconnect all the clamps from the power source PRIOR to disconnecting the power cable from the pump.
INSTALLATION AND OPERATION MANUAL NX25-DDC Dimensional Information All measurements are in inches [millimeters]. Bung Mount Dimensional Information Foot Mount Dimensional Information fillrite.com | tuthill.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Technical Information Accessories Motor Specification Accessories Description Power - DC 12, 24, 12/24 12 - 24 VDC N100DAU13 1" Ultra Hi Flow Automatic Nozzle HP (horsepower) rating 1/3 HP N100DAU12G 1“ Hi-Flow Automatic Nozzle (Diesel) Power cable length 20’ N100DAU13G 1" Ultra Hi-Flow Automatic Nozzle (Diesel) Power cable gauge 10 AWG N100DAU12 1" Hi Flow Automatic Nozzle Power cable DC battery connectors Yes Amps (MAX) 30 - 15 Amp 900CD
INSTALLATION AND OPERATION MANUAL Servicing the Bypass Valve (Dis‑assembly) WARNING! Disconnect electrical power and relieve any pressure in the lines prior to servicing this pump! Failure to do so can result in damage to the equipment and personal injury or death! IMPORTANT! Removal of the bypass valve in the NX25-DDC pump requires special attention; please adhere to the replacement procedure in the kit instructions to minimize the possibility of damaging the pump housing during the removal and reinstall
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Replacement Parts Information For repairs or routine maintenance, Fill-Rite offers the parts you need. The following parts diagram and list covers all applicable parts for your Fill-Rite product. These parts can be obtained through any authorized Fill-Rite dealer. Be sure to use only genuine Fill-Rite replacement parts for your service and maintenance needs. For a list of authorized dealers, please visit our web site at “www.fillrite.com”.
INSTALLATION AND OPERATION MANUAL NX25-DDC Exploded View Bung Mount Configuration KIT321NB KIT320SL KIT321RG KIT321SW KIT321BG Foot Mount Configuration KIT320SL KIT321SW KIT321RG fillrite.com | tuthill.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Troubleshooting DANGER! Disconnect all power prior to performing any service or maintenance. Failure to disconnect the power may cause electrical shock, or unexpected starting of the motor, resulting in injury or death. WARNING! DO NOT open or attempt to repair the motor on your NX25-DDC series pump. Opening the motor case can compromise the integrity of the Explosion Proof construction and will void any existing warranty and certification (UL listing).
INSTALLATION AND OPERATION MANUAL 15 Troubleshooting DANGER! Disconnect all power prior to performing any service or maintenance. Failure to disconnect the power may cause electrical shock, or unexpected starting of the motor, resulting in injury or death. DANGER! DO NOT open or attempt to repair the motor on your Tuthill pump. Return it to the place of purchase for service.
| NX25-DDC SERIES DC FUEL TRANSFER PUMP Safety Testing Certifications This Fill-Rite line of pumps have been safety tested for compliance to strict regulatory standards. Check the information on the motor barrel label of your pump to determine the certifications that are applicable to your particular model. The following standards were used to show compliance in North America: UL 674 – Electric Motors and Generators for Use in Hazardous (Classified) Locations, 5th Edition.
