Instructions / Assembly
IBC / Tote Installation
1. Hang Pump Bracket onto IBC.
2. Install Suction Hose to suction side of pump with
included barb ttings and hose clamp (Figure 4).
Suction side is left side when facing mounted
pump.
3. Install the opposite end of suction hose to
closed loop suction device with appropriate
ttings (Models DF120CAT520, DF012CAT520,
DF120CAN520-RP, and DF012CAN520-RP
include an RPV to attach) (Figure 4)
4. Install Discharge Hose with nozzle to discharge
side of pump with included barb ttings and hose
clamp (Figure 4).
5. Tighten each hose clamp to secure suction and
discharge hoses to all barb ttings to prevent uid
leaks (Figure 5a - 5c).
Figure 4
6. Hook Nozzle Bracket to IBC Cage at preferred location.
Secure to cage with included tie strap (Figure 6a).
7. Insert Nozzle Reservoir into Nozzle Bracket and snap into
opening. Add water to reservoir to prevent urea
crystallization in nozzle (Figure 6a).
8. Wrap Discharge Hose around the Pump Bracket behind
Fill-Rite Ledge. Final installation should look like the image
below (Figure 6b):
IMPORTANT! After initial assembly and installation, ush the entire dispensing system by pumping 5 – 10
gallons of DEF through it. This purges the system of air, and insures any impurities that may have been in
the system are washed out. Dispose of the DEF used to ush the system using approved DEF handling
procedures; do not return the uid to the drum or tote, or use it in a vehicle.
WARNING! DO NOT overtorque the threaded collars that seal the barbed ttings to the inlet and outlet ports
of the pump. The design features BSPP threads and an o-ring seal that does not require excessive torque to
provide a liquid / air tight seal.
Figure 5a
Figure 5b
Figure 5c
Inlet
(Suction)
Outlet
Flow
5
Figure 6a
Figure 6b
RPV
OR