Instructions / Assembly

WARNING! To ensure safe and proper operation of your equipment, it is critical to read and adhere to all of the
following safety warnings and precautions.
• Improper installation or use of this product can cause serious bodily injury or death!
• Maintaining the purity of Diesel Exhaust Fluid is critical; it is imperative once the system is assembled, it
must remain sealed to insure the integrity of the uid. Breaking the seal on the system can lead to uid
contamination.
• After dispensing DEF be certain to drain all the uid from the nozzle, making sure it is pointing downward
with the nozzle tip submerged in water when stored in the nozzle boot. DEF remaining in the nozzle tip that
is exposed to air will crystallize and can plug the nozzle.
• DO NOT lay the dispensing nozzle on the ground or any surface that may contaminate the nozzle tip as
this can compromise the purity of the DEF.
• Inlet and outlet threads are BSPP style and seals against O-rings, so no special sealant is required.
• Storage tanks must be securely anchored to prevent shifting or tipping when full or empty.
• On Fill-Rite DEF pumps equipped with AC motors, the pump motor is equipped with thermal overload
protection. If overheated, the motor will shut off to prevent damage to the windings. If this happens, TURN
THE PUMP OFF! When the motor cools, it will restart without warning if the power is on.
4
Installation
If your pump comes as part of a system, regardless of whether it is AC or DC powered, it will be pre-mounted to either
a IBC / tote mount bracket or a drum mounting bracket. Both systems are designed for quick mounting and dismounting
from either IBC’s and totes, or standard drums from 30 - 55 gallons. Both systems provide for secure attachment, hose
and nozzle storage, and simple uid connection.
Pump only installations can be securely mounted using the foot bracket on the bottom of the pump. Dimensions for the
mounting holes are viewed on page 16.
Model Nomenclature
Fill-Rite DEF Dispensing Systems are offered in a wide variety of pre-packaged kits. Model numbers reect the content of
the kits. Please reference the chart below to determine what pump and accessories are included in your kit:
DF
(DEF)
XXX
(Motor Power)
X
(Mount Cong.)
X
(Nozzle)
X
(Meter)
X
(Suction)
XX
(Discharge)
XX
(Additional
Accessories)
Fill-Rite DEF
Dispensing
System
012
120
12 VDC
Pump
120 VAC
Pump
Pump
Only
IBC
Cage
Bracket
N
C
D
Drum
Bracket
Automatic
Nozzle
A
Manual
Nozzle
M
No Meter
N
Turbine
Meter
T
5’ (1.5m)
Suction
Hose
5
20’ (6m)
Discharge
Hose
20
Using that chart, a DF012CAT520 (as an example) breaks down like this down as follows:
DF 012 C A T 5 20
DEF
Pump
12 VDC
Motor
IBC Cage
Bracket
Automatic
Nozzle
Turbine
Meter
5 ft. (1.5m)
Suction Hose
20 ft. (6M)
Discharge Hose