Instructions / Assembly

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4
| DF SERIES
INSTALLATION AND OPERATION MANUAL
Model Nomeclature
Fill-Rite DEF Dispensing Systems are offered in a wide variety of pre-packaged kits. Model numbers reflect the content of the kits. Please reference
the chart below to determine what pump and accessories are included in your kit:
DF
(DEF)
XXX
(Motor Power)
X
(Mount Config.)
X
(Nozzle)
X
(Meter)
X
(Suction)
XX
(Discharge)
XX
(Additional Accessories)
Fill-Rite DEF
Dispensing
System
012
12V DC
Pump
N Pump Only A
Automatic
Nozzle
N No Meter 5
5' (1.5m)
Suction
Hose
20
20' (6m)
Discharge
Hose
120
120V AC
Pump
D
IBC Cage
Bracket
M
Manual
Nozzle
T
Turbine
Meter
C
Drum
Bracket
Using that chart, a DF012CAT520 (as an example) breaks down like this down as follows:
DEF
Pump
12V DC
Motor
IBC Cage
Bracket
Automatic
Nozzle
Turbine
Meter
5 ft (1.5 m)
Suction Hose
20 ft (6 m)
Discharge Hose
DF
012 C A T
5 20
Installation
If your pump comes as part of a system, regardless of whether it is AC or DC powered, it will be pre-mounted to either a IBC / tote mount bracket or a
drum mounting bracket. Both systems are designed for quick mounting and dismounting from either IBC’s and totes, or standard drums from 30 - 55
gallons. Both systems provide for secure attachment, hose and nozzle storage, and simple fluid connection.
Pump only installations can be securely mounted using the foot bracket on the bottom of the pump. Dimensions for the mounting holes are viewed on
page 15.
IBC/Tote Installation
1. Hang Pump Bracket onto IBC.
2. Install Suction Hose to suction side of pump with included barb
fittings and hose clamp (Figure 4). Suction side is left side when
facing mounted pump.
3. Install the opposite end of suction hose to closed loop suction
device with appropriate fittings (Models DF120CAT520,
DF012CAT520, DF120CAN520-RP, and DF012CAN520-RP include
an RPV to attach) (Figure 4).
4. Install Discharge Hose with nozzle to discharge side of pump with
included barb fittings and hose clamp (Figure 4).
5. Tighten each hose clamp to secure suction and discharge hoses
to all barb fittings to prevent fluid leaks (Figure 5a - 5c). Hook
Nozzle Bracket to IBC Cage at preferred location.
After initial assembly and installation, flush the entire dispensing system by pumping 5 – 10 gallons of DEF through it. This purges the system
of air, and insures any impurities that may have been in the system are washed out. Dispose of the DEF used to flush the system using approved
DEF handling procedures; do not return the fluid to the drum or tote, or use it in a vehicle.
NOTICE
WARNING
DO NOT overtorque the threaded collars that seal the barbed fittings to the inlet and outlet ports of the pump. The design features BSPP threads and
an o-ring seal that does not require excessive torque to provide a liquid / air tight seal.
RPV
OR
Flow
Inlet
(Suction)
Outlet
Figure 4