Owners Installation, Operation, and Safety Manual Digital Liquid Meter Series 900DP – High Flow Models with Intrinsically Safe Barrier: 900CDP, 900CDP1.5, 900CDPBSPT, 900CDP1.5BPST Models without Intrinsically Safe Barrier 900CDPX, 900CDPX1.5, 900CDPXBSPT, 900CDPX1.5BSPT Tuthill Corporation 8825 Aviation Drive Fort Wayne, IN 46809 (260) - 747-7524 www.fillrite.
Table of Contents Thank You! ............................................................................................................................ 2 About This Manual ................................................................................................................ 2 Safety Information ................................................................................................................. 3 Installation ..........................................................................
Safety Information WARNING! To insure safe and proper operation of your equipment, it is critical to read and adhere to all of the following safety warnings and precautions. Improper installation or use of this product can cause serious bodily injury or death! • • • • • • • NEVER smoke near the meter, or use the meter near open flames when metering a flammable liquid! Fire can result! A Fill-Rite Filter should be used on the meter outlet to insure no foreign material is transferred to the fuel tank.
IMPORTANT! If you have purchased this meter as part of a “Kit”, the meter flange base is drilled with 4 holes. This allows the meter to be used with 300 and 700 series pumps. Line the meter bracket up for installation and insert the bolts in the two holes that align with the corresponding holes on the pump outlet. Once the meter bracket is bolted securely in place install the two plugs in the holes that were not used to prevent moisture from entering them.
10. Pressing and holding the CAL button for 2 seconds before dispensing into a container will cause the meter to skip a fill operation and only change the unit of measure. IMPORTANT! For maximum accuracy, try to get as close as possible to the dispensed volume without changing flow rate. 11. The unit will default to a measured value based on the last calibration performed. 12. The left-most digit will begin blinking. 13. Use the TOTAL button to scroll from 0 to 9 until the desired number has been selected.
IMPORTANT! When the meter is in the “Deep Sleep” mode, dispensing fluid will NOT turn the meter on. The meter will not display or accumulate any fluid that is dispensed while in “Deep Sleep” mode. • Pressing any button will turn the meter on when in deep sleep mode (fluid flow will not turn the unit on or cause it to exit deep sleep mode). • The last count and selected totalizer is retained and displayed when the meter is turned on.
Storage If your meter is to be stored for a period of time, clean it thoroughly. This will help protect the meter from damage. Troubleshooting WARNING! To prevent possible ignition of a flammable or explosive atmosphere DO NOT use a voltmeter, or similarly powered tool or device during live maintenance. The following troubleshooting guide is designed to help you with basic diagnostics and repairs if you should encounter abnormal service from your 900 series digital meter.
Accessing the Batteries* WARNING! DO NOT replace the batteries in an explosive atmosphere! Potential spark during this procedure can create an explosion! WARNING! Batteries may ONLY be replaced with the following: Duracell MN1500 Duracell MX1500 Energizer E91 Incorrect battery selection presents a safety hazard. For access to the batteries* (2 AA cell batteries - Figure1) 1) Remove the four screws at the top and bottom of front bezel (Torx #T25). 2) Lift bezel off.
Replacement Parts Information Replacement parts can be obtained through any authorized Fill-Rite dealer. Be sure to use only genuine Fill-Rite replacement parts for your service and maintenance needs. For a list of authorized dealers, please visit our web site at “www.fillrite.com”. WARNING! Substitution of parts may impair intrinsic safety. Models with Intrinsically Safe Barrier 900CDP, 900CDP1.5, 900CDPBSPT, 900CDP1.5BPST Models without Intrinsically Safe Barrier 900CDPX, 900CDPX1.
900 Series Digital Meters w/Pulser (w/Barrier) Certain 900 Series Digital Meters (model number suffix of DP) can be powered externally and are equipped with an integral electronic pulser unit for use with Fuel Management Systems. The Fuel Management System must be configured for current sinking or contact closure types of signals. The meter provides ten counts per unit of measure (in gallon, liter, and quart units of measure only; pulser does not operate in ounce, pint, or user specific units of measure).
Internal Power (Battery Power) All 900DP Series Digital Meters are battery powered. The battery tray is located behind the faceplate (see illustration page 8). Power is supplied by two alkaline “AA” batteries. With normal use, these batteries should provide 2 – 4 years of service. The digital display has an integral warning of low battery level (see page 6 for details). WARNING! To reduce the risk of explosion DO NOT mix old batteries with new batteries, or mix batteries of different manufacturers.
Installation using the Intrinsically Safe Barrier WARNING! The instructions on this page are intended as an introduction to the proper wiring procedure for the Series 900DP Digital Meter. Detailed wiring instructions and information are included in the 4 page document labeled: “FILLRITE SERIES 900DP METER, INTRINSICALLY SAFE FLOWMETER” (control drawing DC000675-000), included in the box with your meter. These instructions MUST BE READ AND UNDERSTOOD COMPLETELY PRIOR to installation.
Meter Installation (w/o Intrinsically Safe Barrier) WARNING! The instructions on this page are intended as an introduction to the proper wiring procedure for the Series 900DP Digital Meter. Detailed wiring instructions and information are included in the 4 page document labeled: “FILLRITE SERIES 900DP METER, INTRINSICALLY SAFE FLOWMETER” (control drawing DC000675-000), included in the box with your meter. These instructions MUST BE READ AND UNDERSTOOD COMPLETELY PRIOR to installation.
Reed Switch Information (cabinet models only) WARNING! CONDITIONS FOR SAFE USE: The Remote Reed Switch Assembly Part No. SA000048-005 is provided with a non-metallic housing. Care must be taken to avoid ignition hazards due to potential electrostatic charging hazard. Technical Specifications and Information Dimensions: 6.75” (H) x 8.46” (W) x 4.10” (D) Accuracy: ± 1.25 % Repeatability: ± 0.25% at calibrated flow rate. Flow Rate: 6 to 40 GPM (22.7 to 151.4 LPM) Pressure Rating: 50 psi (3.
Dimensions Specific Conditions of Use The following information is provided in compliance with UL standards to define specific safety parameters under which this appliance must be operated. WARNING! Batteries may ONLY be replaced with the following: Duracell MN1500 Duracell MX1500 Energizer E91 Incorrect battery selection presents a safety hazard. WARNING! CONDITIONS FOR SAFE USE: The Remote Reed Switch Assembly Part No. SA000048-005 is provided with a non-metallic housing.
Certification Information The following is a list of standards used to attain certification: IEC 60079-0, 6th ed., IEC 60079-11, 6th ed., IEC 60079-26, 2nd ed., EN 60079-0:12+A11:2013, EN 60079-11:2012, EN 60079-26:2007, CAN/CSA C22.2 No. 60079-0:11, CAN/CSA C22.2 No. 60079-11:14, UL 913, 7th ed. (Rev. 2011-09-23), UL 60079-0, 5th ed., UL 60079-11, 5th ed., CAN/CSA C22.2 No. 157-92. Entity Parameters The Series 900DP meter has the following entity parameters: Ui = 13.65 V Ii = 0.319 A Pi = 1.
