Instructions / Assembly

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| SERIES 800C METER
INSTALLATION AND OPERATION MANUAL
Fluid Compatibility
The 800C is compatible with the following fluids:
Diesel Fuel, Gasoline, Kerosene, Mineral Spirits, Heptane, and Hexane
The 800C is NOT compatible with the following fluids:
Bleach, Hydrochloric Acid, Ink, Sulfuric Acid, and Salt Water
If in doubt about compatibility of a specific fluid, contact supplier of fluid
to check for any adverse reactions to the following wetted materials.
Ryton Aluminum Stainless Steel
EPDM Fluorocarbon Buna N
Teflon® Nickel
Assembly/Disassembly
Meter consists of a chamber housing, measuring chamber, gear train,
counter assembly and cover. Meter can be completely disassembled
without disturbing piping.
Counter Assembly
For access to counter assembly, remove reset knob (item 3) by grasping
edges and pulling firmly. Remove two screws (item 29) and lift counterface
(item 2) and cover (item 1) o. Remove two screws (item 13) to extract
counter (item 4). Reassemble by reversing procedure.
Meter Chamber Assembly
To expose meter chamber assembly, tilt the meter at least slightly face
down, so that no parts fall out when removing meter housing. Remove
the four screws (item 20), then remove meter housing (item 19). Meter
chamber assembly consists of upper and lower chambers, a nutating
disc and seal gasket. Reassemble by reversing procedure. If replacement
of any components of the meter chamber assembly is required, the
complete assembly must be replaced due to the precise method of its
construction. This assures a proper fit and a correctly operating chamber.
Gear Train and Seal
To disassemble gear train and seal, remove gear frame (item 12) by prying
slightly. Remove cluster gear (item 10) and washer (item 11) from shaft
(item 9). Remove drive gear (item 8) and washers (item 7) by rotating and
pulling drive gear. Remove O-ring seal (item 6). When reassembling seal,
lubricate O-ring liberally with oil or petroleum jelly and replace in cover.
Place washer on drive gear shaft. Carefully rotate and push shaft through
O-ring and cover to prevent damage to O-ring. Shaft must then be guided
into pinion bevel (item 28) if counter has not been removed. Replace
remaining parts to complete assembly by reversing disassembly procedure.
Repair
Meters needing repair should be taken to an authorized repair shop for
service. Meters must be thoroughly triple-rinsed before being taken in
for repair.
PRIOR TO SERVICE, ADHERE TO FOLLOWING INSTRUCTIONS: Meters
must be triple-rinsed and accompanied by a note indicating the
chemicals which have been pumped through the unit. Meters not
adhering to these specifications may be refused service.
800C SERIES STRAINER KIT
* Item 1 not
included in kit
800B/800C SERIES REPAIR PARTS KITS
PART NO. DESCRIPTION
800KTG2540
Repair Kit, U.S. Gallon (Standard Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2541
Repair Kit, U.S. Gallon (Viton Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2542
Repair Kit, Liter (Standard Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2543
Repair Kit, Liter (Viton Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2579
Repair Kit, U.S. Gallon, (EPDM Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
ITEM NO. PART NO. DESCRIPTION QTY.
1 800G1325 806C, 1", U.S. Gallon 1
800G2727 806C, 1", U.S. Gallon, Nickel Plated Opt.
800G1387 806C, 1", U.S. Gallon, Teflon® Coated Opt.
800G1998 806C, 1" BSP, Liters Opt.
800G2705 806C, 1" BSP, Liters, Nickel Plated Opt.
800G1440 806C, 1" BSP, Liters, Teflon® Coated Opt.
2 800F4360 Cover 1
800F4362 Cover, Nickel Plated Opt.
800F4361 Cover, Teflon® Coated Opt.
3 800F4380 O-Ring (-131), Buna-N 1
800F4381 O-Ring (-131), Viton Opt.
4 800F4350 Screen 1
5 800F4320 5/16-18 x 7/8 SHCS 2
6 800F4340 Strainer Housing 1
800F4343 Strainer Housing, Nickel Plated Opt.
800F4342 Strainer Housing, Teflon® Coated Opt.
7 800F4337 Strainer Housing, BSP Threads Opt.
800F4339 Strainer Housing, BSP Threads, Teflon Opt.
800F4338 Strainer Housing, BSP Threads, Nickel Opt.
800F4390 1 x 2 Pipe Nipple 1
8 800F4400 1" Street Elbow 1
9 700F2800 O-Ring (-218) 1
700F2801 O-Ring (-218), Viton Opt.
TH18 Strainer Kit, 1", U.S. (Includes items 2-6, 9)
TH18T Strainer Kit, 1", U.S.,Teflon® Ctd. (items 2-9)
TH18X418 Strainer Kit, 1" BSP (Includes items 2-6, 9)
TH18TX418 Strainer Kit, 1" BSP,Teflon Ctd. (items 2-6, 9)