Fiat Spider - 2000 ^,^:^y.
SERVICE NETWORK When your car needs Service look for the sign which identifies all autho rized Fiat Dealers where trained personne!, specially designed equipment and faciiities are available. Our organization is at your füll disposal for any Suggestion or advice you may need. SPARE PARTS Authorized FIA T parts are the bsst guarantee for top Performance and satisfactory Operation of all components. When ordering, p/ease quote (see page 2) : — Car Model. — Nurnber for Spates.
Fiat Spider 2000 This Manual provides the Information necessary for satisfactory Operation and maintenance of your car. We wish you pieasant motoriny and trust the Information providsd will help to ensure the fang Ufe and safety of your car.
KEYS IDENTIFICATION DATA Each vehicle is provided with two keys in duplicate; quoting the number stamped on each key is essential to obtain a replacement from FIAT's Sales Organization. • Manufacturer's Plate A For ignitron switch B For door and trunk locks.
• Engine Type (132 C3.031) and Identification Number - Punched on crankcase, near oil filter mount. • Chassis Type (124 CS2} and Identification Number - Punched on engine compartment bulkhead (permanent structure) right side. • F.M.V.Safety Standard 115Tag Type of vehicle and chassis number, located on panel top between instrument cluster and windshield. • F.M.V.Safety Standard 110Tag Tire data and car capacity, located on R.H. door pillar, above striker. • A) F.M.V.
1 2 3 35 34 33 4 5 6 7 32 31 8 30 9 10 11 12 13 14 27 15 16
INSTRUMENTS AND CONTROLS 1 lighting switch, three-position 13 Fasten belts indicator 24 Optional radio housing blanking lid 2 Turn signal lights switch levei 14 Knob switch and rheostat for instrument cluster lighting 25 Ash tray 3 High/Low beams change-over switch lever 15 Glove compartment 4 Inspection lamp receptacle 16 Glove compartment lock 5 Instrument cluster 6 Horn button 17 Utility recesses (two) 27 Two-speed heater three-position 18 Power window switches housing 28 Air volume contr
FIAT Dealer for a cooling system check (including fan circuitry). g) Tachometer - Electronically-operated from the ignition distributor. The yellow area indicates maximum engine speed for all gears whereas the red area shows dangerous engineoperating speeds.
should indicator turn on while engine is running, this is a warning of a fault in the battery recharging system: turn immediately to a FIAT Dealer for assistance. Fasten Belts Indicator (Red) and Buzzer - Both are operative for a few seconds when a starting attempt is made with seat belts (driver and/or passenger) unfastened.
S t e e r i n g L o c k I g n i t i o n S w i t c h (*) (See page 16 for starting procedure instructions) MAR (Run) = Engine ignition ON and accessories energized AW (Start) = Engine starting ST [Stop) = Steering post antr-theft lock in. Key removable Remove Key Buzzer - Operates when the steering wheel side door is opened to leave the car and the ignition key is forgotten in the lock switch. Gearshiftirtg Pattern - To engage reverse (R), press the lever and shift as indicated by the gating pattern.
25947 High/Low Beams Change-Over Switch Lever {With lighting switch down and ignition switch at MAR) I = Low beams II = High beams By lifting the lever towards steering wheel headlight high beam flashes are obtained even with all lights out (Daylight signals). Turn Signal Lights Switch Lever Automatically trips back to OFF. R = Right turn Left turn Inner Rear View Mirror - Collapsible, with anti-glare (Day/Night) position controlled by a lever.
DOORS Opening From outside - Unlock and pull the handle. From inside (safety latch) - With door already shut set the lever A down. The lever will thus first insert the safety latch and then snap back to rest. SEATS Seats may be adjusted for leg reach after moving control lever A downwards. From inside - Pull up lever A. Locking From outside - Both doors are provided with key-operated locks. Stepping out of the car on the curb side is thus also possible. Always use the key; never lever A.
Warning Before fastening the belts make sure the seats and headrests are properly positioned. Each belt is intended for use by one adult or one child over 6 years of age. 39078 SEAT BELTS For access to the rear compartment push down lever C and tilt backrest downward. On top of each seat backrest is fitted a headrest: to re-set height pull up or push down as required. The headrest must be adjusted so as to support the head and not the neck of the occupant.
Ventilation and heating are adjustable according to seasonal requirements. To ensure best comfort to occupants it is important to become familiar with system controls and operation. VENTILATION AND HEATING Admission of Heated or Fresh Air Heater fan switch C is energized only when ignition key is in position MAR.
Lever D controls the air tempera- Defrosting end Demisting Frost Precautions ture. Pulled all back - No heating of air Pushed allforward - Maximum heating of afr For quick defrosting of windshield, pull back completely lever F, push forward lever D and set lever E in an intermediate position. Turn on the heater fan by switch C.
Wmgmm : ti|ll til* Bftl J.s, 1 ^ ^ • : i •••••'• ^ *»^ *{ * r r ^ 5 ^ ^ ^ ^ • ** •*&£& ^ ^ J S t H ! * -1 - * * !l r : .; 1* * *• - • • * * r •• i &?>*&! * " r "* ^ """M * Itv J ^ 1 ^ " ^-.H > * I 1 " '" • ' • ' - Si FOLD-AWAY TOP To lower the folding top, proceed as follows: Push the top to the rear, making sure the back window is not pinched by the metal frame. — Wind down the door windows.
Place cover F on the folded top well by fitting rear eyelets D on hooks E (page 14) then catches G in detents H, spring hooks I in holes L and snap on the button fasteners M.
38000 STARTING THE ENGINE Cold Starts With Manual Transmission Should the engine fail to start return ignition key back to ST position and repeat starting attempt. — Move gearshift lever to neutral. — Do not step on accelerator pedal until the engine is running smoothly. — Depress clutch pedal, especially in cold climates. — Avoid sudden acceleration when engine is cold. — Insert and turn ignition key clockwise to the stop, that is position A W .
DRIVING THE CAR Never maintain nor exceed the maximum allowed speeds and do not drive with tachometer pointer steadily on the yellow sector. Do not travel steadily for long intervals at top speed in any gear. All red indicator lights should be out while driving.
Before turning or changing lanes, in addition to giving the correct signals glance in the mirrors to ascertain the intentions of the drivers behind you. Before cutting back into your lane after overtaking a vehicle wait until it appears in your inner mirror. At night when meeting oncoming traffic, keep your eyes on the right side of the road rather than looking straight into the approaching headlights or other light sources: you will avoid being blinded.
AUTOMATIC TRANSMISSION (Optional Extra) Selector Lever Positions Drive Park OPERATION To obtain any ratio move selector lever A to the desired position. When shifting from P to R, R to P, N to R, D to N or 2 to 1 lift trigger B simultaneoulsy. When shifting from D to 2 and viceversa do not operate trigger B, Light C indicates the selected position. Selector Lever Positions P. Park - R. Reverse - M. Neutral D. Drive - 2. Intermediate - 1. Low.
consistent pull and moderate engine braking. o Low (Lock-up in First) To be selected when driving up and down very steep hills, especially with a trailer on tow, and when maximum engine braking is desired. When the selector lever is moved to 1 the transmission changes to, and remains in first, regardless of engine speed. Note: With the engine idling and D, 2, 1 or R selected the car may tend to creep forwards or backwards.
WHEEL CHANGING If possible, place the car on level ground and lock rear wheels by the hand brake. Release strap B and take out jack A and spare wheel C in trunk. The jack is completed by hand lever D and extension E, 38821 3BS24 Extension E has two drives: a hex. shank for the jack hand lever and a hex. socket to manipulate both the jack and wheel bolts. Fit the hand lever to extension E and actuate the lever to and fro until the wheel is clear of the ground.
To Fit the Wheel — Fit the spare wheel seeing that the location dowel fits into the location hole in wheel disk. — Refit trim and refit and tighten uniformly the wheel fixing bolts in criss-cross sequence. — Remove the jack hand lever and actuate handwheel F of extension E and lower the car. — Fully tighten the wheel bolts in criss-cross sequence. — Check that the newly fitted tire is inflated to the correct pressure.
MAINTENANCE This section includes all periodical maintenance operations essential for continued effectiveness of the car. The lubrication, cleaning, inspection and adjustment operations recommended in relation to given mileages are listed on a General Maintenance Schedule. Reference is made to the pages where each operation is described. The Owners Warranty and Service Book contains a free service coupon. This service should be performed at 1 500 miles.
MAINTENANCE GENERAL MAINTENANCE SCHEDULE We recommend that all operations so marked be entrusted to the Fiat service network OPERATIONS Valve clearance: Air cleaner: 1 24 Renew Check filtering and adjust See page if necessary 26 . . . .
SPECIAL MAINTENANCE OPERATIONS Engine oil -.Check level See page , , 26 Engine oil and filter; Change 26 Cooling system : Check coo/ant level 37 Brakes: Check brake pads and front discs 38 Automatic transmission (where fitted): Check oil level 40 Tires: Check pressure 41 Battery: Check electrolyte level, terminals and clamps 44 Every 500 miles (or weekly) Every 3 000 miles Every 7 500 miles 0 • Lubricant Designations FIAT INTERNATIONAL FIAT INTERNATIONAL Gl/A A.T.F.
ENGINE Engine Oil Every 500 miles or weekly With engine cold, check oil level which mus1 always be between the Min and Max marks on dipstick, and top up if required. Every 7 500 miles or every six months at most - Replace oil with engine well warmed up. Drain all used oil through plug B.
Spark P/ugs Every 3 0 000 miles (*): Change spark plugs. To disassemble spark plugs, withdraw terminals A and back off using a suitable wrench. New spark plugs must be of the type specified (see page 62}; if their thermal rating is incorrect engine malfunction and/or failure may occur. (*) It spark if the traffic 37995 is recommended thai air cleaner and plugs be replaced every 15 000 miles vehicle is frequently driven in heavy conditions or sandy or dusty areas.
Alternator and Water Pump Drive Beit Every 30 000 m i l e s ( * ) ; Check belt for wear and if necessary renew, Also check belt tension and adjust if necessary, Belt sag should he 1 to 1.5 cm (1/3 to 1/2 in.) when firm thumb pressure is applied. To adjust tension of belt driving water pump A and alternator B, slacken nuts C and D and move alternator outwards and then retighten the nuts. Do not exceed the tension since this would result in abnormal stress on the bearings.
For vehicles fitted with automatic transmission use a suitable wrench to adjust the nut D securing crankshaft pulley until above conditions are obtained. — Remove distributor cap and turn shaft manually until rotor is positioned against contact for firing of cylinder no. 1. Without moving distributor shaft, insert distributor1 in its seat and secure.
Crankcase Emission Control System This is a closed system designed to prevent any emission of blow-by gases and oil vapours into the atmosphere. These gases and vapours are piped to an orifice downstream of the throttle and are then drawn into the engine In any rpm condition. 1. Emission feedback port 2. Throttle valve 3. Flame trap 4. Intake manifold 5. Sump-to-air cleaner line 6. Cyclone liquid/vapor separator 7.
Fuel Evaporative Emission Control System The fuel evaporative emission control system is designed to prevent air pollution caused by evaporative tosses from the fuel system. This is accomplished by a proper system which prevents the release into the atmosphere of fuel vapors from the fuel tank. The fuel vapors from the fuel lank ftow into the activated charcoal carbon canister where they are absorbed and stored when the engine is not operating.
Ftief Injection System General This is an electronically controlled intermittent low pressure injection system. The fuel is injected upstream of the intake vaives by means of solenoid injectors supplied at constant pressure. Flow is controlled by means of variation in the opening time of the injectors. The main factor controlling flow is the direct measurement of drawn air by a special sending unit which transmits the most important information for fuel metering to the electronic control unit.
ELECTRONIC FUEL INJECTION DIAGRAM 1. Battery 2. Relay set - Operates electronic control unit 3 and motor driven fuel pump 1 7. 3. Electronic control unit Receives information about oil quantity, coolant temperature and temperature of cylinder head, position of throttle valve, starting phase as well as engine rpm and injection point. it processes this information and transmits electric pulses to the solenoid injector.
5. Air measuring instrument 12. Fuel pressure regulator 20. Catalytic converter This supplies information to electronic control unit of quantity of air drawn and activates fuel supply pump, Keeps fuel pressure constant in fuel lines. Reduces harmful residues contained in exhaust gases to a minimum. 6. Supplementary air valve 13. Fuel delivery line Supplies extra air during engine heating stage, depending on temperature level. 14. Excess fuel exhaust line 7. Throttle switch 15.
Idling Speed Any adjustment to idling speed must be carried out with a warm engine and with gearshift lever in neutral position for mechanical versions and in D (drive) position for automatic versions. The engine is warm when the radiator electric cooling fan has been activated at least twice. To adjust idle the electric fan must be off. To adjust, turn bypass screw A. idling speed is S50 _L 50 rpm for manual transmission and 750 ± 50 rpm for automatic transmission.
COOLING SYSTEM Coolant Circuit Every 500 miles or weekly - Check the coolant level in system expansion tank, with cold engine: the level must 3lways be abt. 7 cm (2y.F in) above the M!N mark on tank. When engine is very hot the level might rise noticeably: this could afso happen immediately after stopping the engine. Should the coolant level drop below the tank MIN mark, top up by removing expansion tank cap and pouring in coolant, seeing that its level is as specified.
oxidation, corrosion, foam and scale inhibiting properties and is effective down to — 35"C (—32° F). See Fill-up Data Table. This mixture shall subsequently be replaced after 45 000 miles or every two years, whichever occurs first thus reducing the need for any servicing action on the cooling system. Fluid Reservoir The « Low Brake Fluid Level » indicator (see page 7), controlled by a float and switch assembly on brake fluid reservoir, warns the driver of a sudden drop in brake fluid.
fluid drainage, etc.). This is indicated through pedal sponginess and reduced braking effectiveness. Hand Brake Every 15 000 miles or sooner if hand lever stroke is excessively long, pull up the lever three notches and adjust through the appropriate tensioner (see figure below). Then release the lever and check that the wheels are not locked. POWER TRAIN Manual Transmission OH Clutch Every 30 000 miles The clutch is mechanically controlled, with automatic wear take up and no pedal free travel.
Automatic Transmission (Where fitted) If defective transmission operation is detected contact your nearest FIAT Dealer. Every 3 000 miles Check the fluid level. Correct level is between the MIN and MAX marks on dipstick A. Before checking the fluid level drive about 6 miles to reach normal operating temperature, stop the car on level ground but keep the engine running at idling speed, and move the gear selector lever to P or N.
SUSPENSIONS AND STEERING At the same time inspect ball joints for excessive play. If evidence of looseness exists, replace the bail joint. Front Suspension [Steering Articulation Boots and Caps Proper joint maintenance is essential for car safety. Every 15 000 miles or whenever underbody inspections are carried out, check the condition of ball joint rubber caps and steering gear rack rubber boots. Front and Rear Suspensions If they are damaged, replace.
Check also electric pump terminals. To re-aim jets: Turn the complete body with a screwdriver and then the lateral pin so as to direct the water squirt to top of wiper sweep arc. Windshield Wiper Every 7 500 miles approximately Check for proper efficiency. To remove a wiper blade, tilt out the arm, free blade mount A from its lock dowel B on arm and extract the blade upwards.
Exterior Body Care Wash the bodywork frequently with cold or lukewarm water. Sponge down using a good quality car shampoo Deterlux or equivalent. Never use household soap or detergent, otherwise the paintwork may be adversely affected. If a hose is used avoid directing it at full force against the body. Rinse thoroughly and dry off with a clean chamois leather. Do not wash your car in the sunshine, especially in hot climates or when the hood is still hot.
PROLONGED INACTIVITY — Remove the wiper blades to prevent the rubber from distorting. If the car is to remain inactive over long periods it is advisable to carry out the following operations: — Protect the car using a non-plastics car cover. — Store the car in a covered, dry and ventilated place. — Ensure that the handbrake is released. — Do not empty the cooling system: in cold climates, if necessary, replace the coolant with a reliable high grade anti-freeze mixture.
WARNING - The battery contains sulphuric acid. Avoid contactwithskrn, eyes or clothing. Externalantidote: Flush with water. Internal antidote: Drink large quantities of water or milk. Every 3 000 miles Fuses Check posts and clamps for tightness and cleanliness. Nine 8-Amp. and three 16-Amp. fuses in a box under dash, driver's side, and two 8-Amp. and 16-Amp. fuses in separate holders. Except in particular service conditions the battery does not require any periodical recharge.
Protected Circuits • A (8 Amps) Turn signal lamps and indicator Stop lamps OH pressure gage and insufficient pressure Indicator Engine coolant temperature gage Fuel gage, with reserve indicator Engine tachometer Low brake fluid level and hand brake ON indicator Back-up lamps Fast idle electrovalve Fasten belts indicator and relay for buzzer Delay circuit for fasten seat belts indicator and buzzer Selected gear indicator light (autom.
Lights Headlights Alignment Center headlight unit L on body by aligning locating dowel H with its seat. Turn the unit clockwise and tighten screws D. Refit retaining ring G by tightening screw E in hole F. For aiming the headlights, screw 6 (vertically) and C (horizontally) are readily accessible after removing retaining ring G. Front Parking and Turn Signal Lamps Removal C Bayonet-coupled bulb, double filament Turn off screw E and remove retaining ring 6.
Rear Turn Signal, Stop and Back-up Lamps The bulbs are of the bayonet type. B Turn signal light The bulbs are accessible from inside trunk after removing panel A. To remove the panel free it from the arrowed lugs. C Stop light D Tail light E Back up light Side Marker Lamps The rear bulb holders are accessible from inside the trunk. To remove the bulb, disconnect bulb holder A from seat B by turning counterclockwise. Bulb C is of the plug-in type.
Front bulbs are accessible from inside fenders. To remove or refit follow the procedure given for the rear bulbs. Courtesy Lamp License Plate Lamps A Spring plates (two) unit mounting To withdraw bulb holder remove retaining nuts from inside the trunk.
Advice for bodywork maintenance
Protection from Atmospheric Agents FIAT has introduced a series of measures to protect the automobile from the various factors that can cause damage and corrosion. Briefly summarized, these factors are: — Atmospheric pollution (urban environments and industrial zones) — Airborne salts (marine areas, particularly those with warm and humid climates) — Seasonal and ambiental humidity conditions (use of salt on roads during the winter).
Obviously the factors we have described act in different ways in different cases, according to the environmental conditions and the use of the car. Equally obvious is the fact that the owner who cares about hfs car and maintains it properly can make it last longer. We would like to list a few useful hints and pieces of advice which, though obvious, often pass unobserved for that very reason. The FIAT Service Network will be happy to supply more details on request.
Be particularly careful to dry the less visible areas, such as the door frames, hood and headlight housings, where standing water can collect more easily. Similarly, avoid putting the car in a closed space immediately after washing, so that air circulation can help evaporate any trapped water. Do not wash the car after it has been parked in the sun, or if the hood is still hot, as this could adversely affect the brilliancy of the paint.
In harsh environmental conditions, periodic supplementary protective treatments to the box sections and door interiors are recommended. These treatments must be done with special products and techniques, and so should be left to experts. It should be done at least every two years, and, in more severe cases, annually, preferably at the beginning of winter. Car Interior The maintenance of the passenger compartment is no less important than that of the exterior. The same care should be devoted to it.
Windows To ensure perfect visibility, windows should be cleaned with a good quality glass cleaner and then wiped dry. Always use a clean cloth to avoid scratching the glass. To clean the inside of the windshield, where more obstinate grease deposits are to be found, use sulphur ether as a solvent. The inside of the rear window can be cleaned in the same way, but particular care should be used to avoid damaging the demister wires embedded in the glass.
Cleaning Plastic Parts Exterior plastic parts should be washed in the same way as the car itself. If traces of dirt remain, use special plastic cleaners, following the manufacturer's instructions. Interior plastic parts can be cleaned in the same way. Do not use paint cleaners. Cleaning the Convertible Top To properly clean the convertible top, use the following procedure: • Do not perform cleaning procedure in direct sunlight. • Thoroughly wet down the entire vehicle with water.
• Scrub the top with a small medium-soft bristle brush adding water, as necessary, until the cleanser forms a soapy consistency. • Remove the first accumulated dirt from the top with a cloth (towel} or sponge before it can be rubbed back into the fabric top. • Apply a fresh mixture of cleanser and clean water to top. Scrub top with brush until the top is clean. • Thoroughly rinse the top with clean water to remove all traces of cleanser.
Prolonged Inactivity If the car is to remain inactive over long periods, It is advisable to carry out the following operations: • Clean and protect the painted areas with silicone wax, Coat the bright metal parts with a standard chrome preservant. • Store the car in a covered, dry and ventilated place. • Ensure that the parking brake is released. • Disconnect the battery terminals. • Remove the wiper, blades and coat with talc. • Open the door windows slightly.
SPECIFICATIONS Lubrication ENGINE Type Number of cylinders, in line Bore and Stroke . . . . 132 C3.031 4 84x90 mm (3.31 x 3.54 in.) Total piston displacement. 1995 cc (121.74cu. in.) Compression ratio . . . 8.2 to 1 Maximum power (SAE net) 102 HP at 5500 rpm Value Gear 0, H.V. Twin O. H. camshafts driven by toothed timing belt with tensioner. Intake Opens; B.T.D.C. Closes: A.B.D.C. 5° 53° Exhaust Opens: B.B.D.C. Closes: A.T.D.C. 53" Tappet clearance adjustment, for valve timing .80 mm (.031 in.
Manual Transmission BRAKES Five forward speeds (all synchronized) and reverse. Gear ratios to 1 : Service 1st 2nd 3rd 3.667 2.100 1.361 4th 5th Reverse 1 .881 3.244 Automatic Transmission (Optional Extra) G. M. hydraulic torque converter-gearbox unit. Transmission ratios: First Second Third Reverse 2.40 to 1.48 to 1 to 1.92 to 1 1 1 1 Hydraulically operated by pedal through vacuum servo and tandem master cylinder. Disk type, with floating caliper and one cylinder to each wheel.
ELECTRICAL SYSTEM Bulbs Location Voltage 12 Volts Alternator Continuous current rating . 65 Amps Incorporated current rectifiers. Automatic voltage regulator. Cut-in speed at starting of engine (with users off), Battery With grounded negative; capacity at 20-hr discharge rate 60 Amp, hr. Cold (— 18'C) high-discharge test current 255 Amp. Starter Power rating 1.3 kW Direct engagement by solenoid and freewheeling pinion. Heater Fan Motor Power rating ....
MAIN PERFORMANCE DIMENSIONS Speeds mm 520 847 1 013 1 120 1 250 in. 20,5 33.4 39.9 44 49.2 1320 52 1350 1613 2 281 4141 53.2 63.5 89.7 163 Maximum speeds after break-in,fully laden 1st gear . . . 2nd gear . . 3rd gear . . . 4th gear . . . 5th gear, over Manual T. Auto-Transm 29 50 76 104 107 47 76 104 Gradeabi'tity Maximum grades climbable, fully laden 1st gear . . 2nd gear 3rd gear . 4th gear . 5th gear , • • • % % 53 26 16 11 9,5 45 25 17 WEIGHTS manual , . .
FiLLUP DATA Fuel tank dm3 It Kg 43 — U.S. units 11.4 Gals 8 — B% Qts Radiator, cylinder jackets and heating system Engine sump and filter ( : ) Manual transmission Automatic transmission Rear axle Steering box Hydraulic brake circuits . . . . . . . . . . 4.125 Antifreeze mixture (J) Low-ash content detergent oils-API Service SE to M1L-L-46152 and above the CCMC European Sequence. See Table below SAE BQW/90 oil containing special antiuvoar additives A X F , - Dexron typo fluid 3.
INDEX General 2 2 Identification data Keys Operation Automatic transmission Doors Driving the car Fold-away top Instruments and controls Jacking-up and towing Parking Recommended shifting speeds Seats Seat belts Starting the car Starting the engine Ventilation and heating Wheel changing •« . . . 19 10 17 14 5 22 18 18 10 11 16 16 12 21 Maintenance Advice for bodywork maintenance Air cleaner Antifreeze Axle oil Battery Body care Brakes Brake fluid reservoir Brake system bleeding 64 .
The information contained in llu's publication is intended to he of a general nature only. The Fiat Company may st any time and from time t
