Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 2-15
Index
INDEX
A
actuators ............................................................ 2-13
Air Inlet ................................................................. 2-3
Atmospheric .................................................. 2-5, 2-8
B
brakes ................................................................ 2-13
C
Camshaft ....................................................... 2-5, 2-7
Compressor .......................................................... 2-3
Cool Water Pump ................................................. 2-4
Coolant ................................................... 2-1, 2-5, 2-8
Coolant Bypass .................................................. 2-10
Coolant Quality ..................................................... 2-1
Coolant Temprature Regulator Housing ............ 2-10
cooling ................................................................ 2-10
Crankshaft ..................................................... 2-5, 2-7
Cylinder Block .................................................... 2-10
Cylinder Head .................................................... 2-10
Cylinder liners .................................................... 2-10
D
Dipstick ................................................................. 2-3
Dynamo Fix Plate ................................................. 2-4
E
ECU ........................................................ 2-3, 2-5, 2-9
Exhaust Outley ..................................................... 2-4
Exhaust Pipe Connection ..................................... 2-4
F
Fuel ................................................. 2-1, 2-5, 2-7, 2-9
Fuel Prime Pump ................................................. 2-3
Fuel Quality .......................................................... 2-1
I
Injectors ................................................ 2-5, 2-9, 2-13
Intake ............................................................ 2-5, 2-8
L
lash ..................................................................... 2-13
O
Oil ........................................................... 2-1, 2-5, 2-9
Oil Cooler ........................................................... 2-10
Oil Fill Point .......................................................... 2-3
Oil Filter ................................................................ 2-4
Oil Fiter Bypass .................................................... 2-4
Oil Quality ............................................................. 2-1
Output Power to Transmission ............................. 2-4
P
pressure ................................................................ 2-5
Primary Fuel Filter ................................................ 2-3
R
Radiator .............................................................. 2-10
remanufactured .................................................. 2-13
S
Secondary Fuel Filter ........................................... 2-3
Serpentine Belt ..................................................... 2-3
Specifications ....................................................... 2-1
Standards ............................................................. 2-1
Starter Motor ......................................................... 2-3
T
Timing ............................................................ 2-5, 2-7
Turbo Charger ...................................................... 2-4
U
Untake .................................................................. 2-5
V
valve ................................................................... 2-13
W
Water Pump ........................................................ 2-10