Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 2-1
Introduction
INTRODUCTION
INTRODUCTION
The machine utilizes a diesel engine manufactured by
CAT for AGCO.
Many of the components are mounted and operate
directly with the CAT engine. This section describes
troubleshooting, error codes and the proper procedures
to remove and install components.
If an internal engine problem arises that warrents
engine, please contact your AGCO-dealer or the engine
service center.
SPECIFICATIONS AND STANDARDS
CONCERNING FUEL, OIL AND COOLANT
The engines fitted on the machine series comply with
standards concerning emissions imposed by the
authorities. (EU97/68/EC and 2007 US EPA and
California Regulations for Large Non Road
Compression Ignition Engines)
The quality of the fluids used in these engines, as well as
the servicing schedule, must be respected in order to
keep pollution emission levels low and to maintain the
machine’s performance throughout its life.
Fuel Quality
The fuel must comply with standard DIN EN 590 and
with the following specifications:
Density at 15 °C (59 °F): 0,82 to 0,84 kg/dm
Viscosity at 40 °C (104 °F): 2 to 4,5 mm/sec
Cetane index: min 51
Sulphur content: max 0,005p-%
Water content: max 200mg/kg
Oil Quality
The oil used must comply with API CI-4 standard.
Coolant Quality
The coolant used must comply with the ASTM d 3306
standard. It must consist of pure water and
ethylene/propylene glycol type antifreeze in the following
proportions:
• 40-60% water
• 40-60% antifreeze
The ideal ratio is 50% water to 50% antifreeze.
CAT C11 DIESEL
Specification
Specification CAT C11 Diesel with Turbo Intercooler.
• 6 Cylinder, 11.1 liter engine with direct injection;
• Injection order: 1-5-3-6-2-4;
• Max injection pressure of 2070 bar (30 000 PSI);
• Oil pressure 3,8 bar (54 PSI);
• Oil capacity of 40 L (10,6 gallon);
• Oil type, SAE 15W40 API Class CF-4
• Valve clearance of;
Inlet 0,38 mm (± 0,08 mm)
Exhaust 0.64 mm (± 0,08 mm)
Engine Oil Type
Generally, use the highest oil viscosity that is available to
met the requirement for the temperature at start-up.
If ambient temperature conditions at engine start-up
require the use of multigrade SAE 0W oil, SAE 0W-40
viscosity grade is generally preferred over SAE 0W-20
or SAE 0W-30.
NOTE: SAE 10W-30 is the preferred viscosity grade for
the engine when the ambient temperature is
above -18°C (0°F) and below 40°C (104°F).
NOTE: Supplemental heat is recommended for
cold-soaked starts below the minimum ambient
temperature. Supplemental heat may be
required for cold-soaked starts that are above
the minimum temperature that is stated,
depending on the parasitic load and other
factors. Cold-soaked starts occur when the
engine has not been operated for a period of
time and when the cooler ambient temperatures
allow the oil to become more viscous.
Lubricant Viscosities for Ambient Temperatures
Ambient Temperature
Viscosity Grade Minimum Maximum
SAE 0W-20 -40°C (-40°F) 10°C (50°F)
SAE 0W-30 -40°C (-40°F) 30°C (86°F)
SAE 0W-40 -40°C (-40°F) 40°C (104°F)
SAE 5W-30 -30°C (-22°F) 30°C (86°F)
SAE 5W-40 -30°C (-22°F) 50°C (122°F)
SAE 10W-30 -18°C (-0°F) 40°C (104°F)
SAE 10W-40 -18°C (-0°F) 50°C (122°F)
SAE 15W-40 -9.5°C (-15°F) 50°C (122°F)