Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 1-73
Index
INDEX
Numerics
4-Bolt Split Flange .............................................. 1-56
A
Asbestos Information ........................................... 1-4
Assembly Torque for Metric Fasteners .............. 1-52
Assembly Torque for SAE Fasteners ................. 1-53
B
Before Operation .................................................. 1-5
Before Starting Engine ......................................... 1-5
C
Chemical Safety ................................................... 1-7
Constant Torque Hose Clamps .......................... 1-51
Conversion Information ...................................... 1-58
Crushing Prevention and Cutting Prevention ....... 1-6
D
Divisions and Page Numbers ............................. 1-37
E
Electrical Storm Injury Prevention ........................ 1-4
Engine Starting ..................................................... 1-5
F
Fastener Information .......................................... 1-52
Fitting ................................................................. 1-69
Follow Safety Instructions .................................... 1-1
G
General Hazard Information ................................. 1-3
H
Hoses ................................................................. 1-69
Hydraulic Safety ................................................... 1-6
I
Informational Messages ....................................... 1-2
M
Metric Bolt and Cap Screw Values ..................... 1-55
Metric Fasteners ................................................. 1-52
Mounting and Dismounting ................................... 1-4
O
Operation .............................................................. 1-5
Operator Station ................................................... 1-6
P
Parking ................................................................. 1-6
Prepare for Emergencies ...................................... 1-1
Pressure Gauge ................................................. 1-69
Pressurized Air ..................................................... 1-4
Q
Quick Connect Couplers ..................................... 1-69
R
Replacement Parts ............................................. 1-37
S
SAE Fasteners ................................................... 1-53
Safety Alert Symbol .............................................. 1-2
Safety Information ................................................ 1-3
Safety Words And Symbols .................................. 1-2
Service Manual ................................................... 1-37
T
Tightening Straight Thread Fittings .................... 1-57
Tooling List ......................................................... 1-69
Torque Specifications ......................................... 1-51
U
Unified Inch Bolt and Cap Screw Values ............ 1-54