Service Manual

1-ii 627333-A
Contents
Hydraulic Hoses ....................................................................................................................................... 1-19
Avoid Heating Near Pressurized Fluid Lines ........................................................................................... 1-19
Service Cooling System Safely ................................................................................................................ 1-20
Remove Paint Before Welding Or Heating .............................................................................................. 1-20
Batteries ................................................................................................................................................... 1-20
Tires And Wheels .................................................................................................................................... 1-21
Dispose Of Waste Properly ..................................................................................................................... 1-21
Mobile Radio Installations ........................................................................................................................ 1-21
Maintenance In The Articulation Joint (Hinge) Area ................................................................................ 1-22
Safety Tread and Grip Material ................................................................................................................ 1-22
Safety And Service Decal Locations Chassis .......................................................................................... 1-23
Safety And Service Decal Locations Cabine ........................................................................................... 1-33
Service Manual ........................................................................................................................................ 1-37
Divisions And Page Numbers ............................................................................................................ 1-37
Units Of Measurement ...................................................................................................................... 1-37
Replacement Parts .................................................................................................................................. 1-37
Serial Number Identification Plate ........................................................................................................... 1-38
Serial Number Plate Machine ............................................................................................................ 1-38
Engine Serial Number And Informatie Plate ...................................................................................... 1-39
Transmission Serial Number ............................................................................................................. 1-39
Cab Serial Number ............................................................................................................................ 1-40
Operator’s Seat Serial Number ......................................................................................................... 1-40
Axles .................................................................................................................................................. 1-40
Maintenance Introduction ........................................................................................................................ 1-41
Maintenance Schedule ............................................................................................................................ 1-41
Tighten Wheel Bolts .......................................................................................................................... 1-45
Retorque Axle Bolts ........................................................................................................................... 1-45
Retorque Articulation Pin Bolts and Steering Cylinder Bolts ............................................................. 1-45
Lubricants and Fluids ............................................................................................................................... 1-46
Vehicle Dimensions ................................................................................................................................. 1-47
Turning Radius ........................................................................................................................................ 1-49
Torque Specifications .............................................................................................................................. 1-51
Constant Torque Hose Clamps ............................................................................................................... 1-51
Fastener Information ................................................................................................................................ 1-52
Metric Fasteners ................................................................................................................................ 1-52
SAE Fasteners .................................................................................................................................. 1-53
Tightening Straight Thread Fittings .......................................................................................................... 1-57
Conversion Information ............................................................................................................................ 1-58
Front Chassis ........................................................................................................................................... 1-61
Rear Chassis ........................................................................................................................................... 1-63
Dog Walk Chassis ............................................................................................................................. 1-64
Straight Chassis ................................................................................................................................ 1-66
Tooling List .............................................................................................................................................. 1-69
Hoses ................................................................................................................................................ 1-69
Pressure Gauge ................................................................................................................................ 1-69
Fitting ................................................................................................................................................. 1-69
Quick Connect Couplers ................................................................................................................... 1-69
INDEX ......................................................................................................................................................... 1-71