Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 8-1
Air Compressor
AIR COMPRESSOR
The chassis air system consists of an engine mounted,
direct driven air compressor, an air drier and two
storage tanks. The first tank is called a wet tank
because most condensation occurs in this tank as the
air cools from being compressed. The second tank is
called a dry tank since little condensation occurs in that
tank.
From the dry tank, air is sent out to the R-12 relay valve
for service brakes and to the R-14 relay valve for the
parking brakes. Air is sent from the dry tank to the
parking brake and service brake valves in the cab to
serve as “signal” air to control the relay valves.
Air is supplied to the back of the cab and goes to
auxiliary functions in the cab, like the air horn and to the
system requirements such as foam marker systems,
product control valves, boom shut-off, etc. Air to these
auxiliary functions passes through a pressure
protection valve as a safety feature. In the event of a
major air system malfunction (pressure drops to under
4,82 bar (70 psi)), the valve closes off to these auxiliary
functions to reserve remaining air pressure for braking.
AIR COMPRESSOR REMOVAL
m
WARNING: Remove all air pressure from
tanks before disconnecting any air
hoses. Pressurized air can cause serious
personal injury.
m
WARNING: Never open coolant system
when fluid is hot. Hot fluid can cause
serious personal injury.
NOTE: Keep all parts clean from contaminants.
Contaminants may cause rapid wear and
shortened component life.
NOTE: Contain all fluids. Be prepared to collect fluid
with suitable container before opening and
disassembling any component containing
fluids.
Drain coolant from coolant system.
FIG. 1: Disconnect high temperature braided hose
going from compressor to air dryer. Mark and
disconnect coolant lines going to front (1), top (2) and
rear (3) of compressor. Disconnect oil line (4).
FIG. 1
1
4
2
3
N072412002