Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 1-45
General
Tighten Wheel Bolts
FIG. 12: Wheel Bolt Tightening Sequence.
1. Check the axle flange and the rear mounting
surface of the wheel foreign material, burs or
grease.
2. Install the wheel on the axle. Make sure the wheel
holes are centered over the threaded holes on the
axle flange.
3. Put a small amount of multi-purpose grease on the
FIRST FOUR THREADS on the bolts. Install the
bolts and washers with your hand. Tighten the
bolts.
4. Torque the bolts in 3 steps:
1. Tighten up to 300 Nm (221lbf.-ft);
2. Tighten up to 550 Nm (405 lbf.-ft);
3. Torgue to 720 Nm (531 lbf.-ft), torque twice.
Use the sequence shown in the Wheel Bolt Tightening
Sequence illustration. A lug wrench kit is optional and
can be provided in the compartment on the left front of
the vehicle.
Retorque Axle Bolts
FIG. 13: Check the axle mounting bolts every 500
hours for the correct torque.
Loosen the bolts 1/4 turn, then thighten the bolts to a
torque of 515 Nm (380 lbf.-ft).
1. Axle mouting bolts.
Retorque Articulation Pin Bolts and
Steering Cylinder Bolts
m
WARNING: Before performing
maintenance in the area of the
Articulation Joint the following
procedure MUST be followed (See Safety
Section)
1. Steer the vehicle into the straight
ahead position.
2. Move the Articulation Lock Turnbuckle
from the Storage Position to the
Transport / Maintenance Position.
FIG. 12
M00086
FIG. 13
M00088
1
1