Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 6-23
Index
INDEX
Numerics
2P1 ..................................................................... 6-15
2P2 ..................................................................... 6-15
2-Pack Relay Module ......................................... 6-15
4P1 ..................................................................... 6-15
4-Pack Relay Module ......................................... 6-15
A
Air Pressure ......................................................... 6-7
B
Back Harness Connector ................................... 6-14
C
CAN ...................................................................... 6-7
CAN backbone Harness ..................................... 6-14
CAN bus ............................................................... 6-7
CAN Harnesses ................................................. 6-14
CAN High ........................................................... 6-14
CAN low ............................................................. 6-14
CAN Master Module ........................................... 6-15
CAN shield ......................................................... 6-14
Controller Area Network ....................................... 6-7
D
Diode Testing ....................................................... 6-4
Drive lever ............................................................ 6-7
E
electrical system ................................................... 6-1
Electro Hydraulic .................................................. 6-1
F
Flasher Module .................................................. 6-15
Fuel Level ............................................................. 6-7
Fuse Testing ........................................................ 6-4
G
Ground Terminal ................................................ 6-15
H
High Current Module .......................................... 6-12
High Resistance ................................................... 6-4
Hydraulic Level ..................................................... 6-7
I
I/O ......................................................................... 6-9
I/O Interface Module ........................................... 6-11
J
J1 .......................................................................... 6-9
J2 .......................................................................... 6-9
L
Lighting ................................................................. 6-1
M
Master Module ...................................................... 6-9
O
Open Circuits ........................................................ 6-3
Operator’s Station ................................................. 6-1
P
PDM1 .................................................................. 6-15
PDM2 .................................................................. 6-15
PDM3 .................................................................. 6-15
Power Distribution .............................................. 6-15
Power Supply Block ............................................ 6-21
R
Radar .................................................................... 6-7
Relay Testing ........................................................ 6-4
S
Sensors ................................................................ 6-7
Short Circuits ........................................................ 6-4
T
Transmission ........................................................ 6-7
V
VDC Power Terminal .......................................... 6-15
Voltage Check ...................................................... 6-3