Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 1-41
General
MAINTENANCE INTRODUCTION
IMPORTANT: Perform Maintenance procedures at
regularly scheduled intervals. Failure to
perform regularly scheduled maintenance will
result in damage to the Terra Gator
components or engine. The maintenance
schedule is a recommended guide for correct
maintenance of the Terra Gator.
DO NOT change the schedule unless you
increase the frequency of service when
operating the Terra Gator in very hot, cold,
dusty or corrosive conditions.
Use the hourmeter as a guide for maintenance
intervals.
The maintenance intervals can be shown in both
operating hours and time.
Example: 10 Hours or Every Day. Use the interval
(operating hours or time) that comes first.
MAINTENANCE SCHEDULE
Service Item Initial
250
Hours
Daily 50
Hours
100
Hours
250
Hours
500
Hours
1000
Hours/
Annual
1. Check Air Pressure - Tires
x
2. Check All Decals
x
3. Remove Water from Air Reservoirs
x
4. Check Coolant
x
5. Check Fuel Water Separator
x
6. Check Engine Oil
x
7. Check Battery Cables - Battery
x
8. Check Hydraulic Oil
x
9. Check Transmission Oil
x
10. Check Hand Rinse Tank
x
11. Grease Articulation Bearings (Hinge) Joint
Pivot Bearings - Upper & Lower
x
12. Check Air Cleaner Indicator
x
13. Check Wheel Bolts
x
14. Lubricate the Dog Walk Rotating Bearing
x
15. Grease Steering Cylinders (2) Bases & Rod
Ends (2x)
x
16. Grease Steering Cylinders Dog Walk (2)
Bases & Rod Ends (2x)
x
17. Grease Dog Walk Locking Pin
x
18. Check Play Dog Walk Tunnel
x
19. Grease Cross Bearings from Drive Shaft
Articulation and Drive Shaft to Rear Axle
x
20. Clean Battery Cables
x
21. Check Hydraulic Hoses and Lines
x