Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
HVAC
5-16 627333-A
Air Conditioning System
Refrigerant Compressor
FIG. 4: Refrigerant Compressor (1)
Belt-driven and located on engine’s left front, magnetic
clutch is used to engage compressor. Compressor
separates the low and high pressure sides of system
and is basically a pump with two functions:
• Raising refrigerant temperature and pressures by
compression.
• Functioning as a pump to circulate required volume
of refrigerant and refrigerant oil around system.
See Systems Operation/Testing and Adjusting,
Refrigerant Compressor for additional information.
Refrigerant Condenser
FIG. 5: Condenser Operation
Condenser (1)
Refrigerant from Compressor (2)
Refrigerant to Orifice Tube (3)
Condenser Fan (4)
FIG. 6: Refrigerant Condenser (1)
Located in front of radiator.
Heat is transferred from refrigerant to outside air in
condenser. Transfer is in opposite direction as transfer
in evaporator coil. Fins on outside surface of condenser
are for efficient heat transfer. If refrigerant is not cooled
enough, air inside cab at evaporator coil is not cooled
sufficiently. To prevent this, good ventilation must be
provided. This makes cooling refrigerant more efficient.
Condenser consists of a number of turns of continuous
coil mounted in a series of thin cooling fins to provide
maximum heat transfer in a contained amount of
space.
Condenser receives hot, high-pressure refrigerant
vapor from compressor. The hot vapor passes through
condenser coils. Outside air is pulled through
condenser by engine fan. Heat moves from hot
refrigerant vapor into cooler outside air flowing across
condenser coils and fins.
FIG. 4
M111703002
1
FIG. 5
2
3
1
4
N011803001
FIG. 6
1
M00129