Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 5-3
Cab
Primary Fresh Air Filter
Primary fresh air filter is located in roof overhang in
front of the cab.
Filter removes dust particles drawn into air system and
is partially cleaned each time cab door is closed, when
back pressure flushes primary air filter. Before
removing filter, close all windows and door. Back
pressure from cab helps dislodge loose dirt on
underside of filter.
m
WARNING: Inadequate sealing may
cause filter malfunction and personal
injury could result. Isoamyl Acetate,
which has a banana-like odor, may be
used to check seal. Periodically inspect
door gasket for damage.
IMPORTANT: Once filter is removed from its protective
packaging, immediate installation must follow.
Exposure to the environment reduces validity
of filter.
NOTE: Store replacement filters, in original packaging,
in a clean dry area away from exposure to any
chemicals. If stored in cab, floor should be free
of any foreign material.
Remove Secondary (Vapor Particulate) Fresh Air Filter,
clean or replace.
NOTE: Vapor absorption or carbon section of filters,
cannot be cleaned. Replace filter if odor, taste
or other indication of contamination is
detected.
Recirculation Filter
Recirculation filter purifies air for HVAC pressurization
fan and draws air from inside cab. Filter must be in
place or pressurization fan motor will fail prematurely.
Recirculation filter in the only filter for pressurization
fan.
NOTE: Optional charcoal filters are available from your
local dealer.
NOTE: Any chemical contaminants allowed into cab
while door is open will be filtered.
m
WARNING: Charcoal filter is used to
lower levels of contamination in cab
during spraying operations. It does not
replace or eliminate need for personal
protective devices. Follow all
recommendations of chemical
manufacturer regarding personal
protection, handling and disposal of
chemicals.