Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 5-1
Cab
CAB
CAB
Cab has a Roll Over Protection Structure (ROPS).
m
CAUTION: Roll Over Protection Structure
(ROPS) is manufactured to meet strict
safety standards. No attempt should be
made to alter ROPS in any manner (i.e.
welding, drilling, etc.)
Cab has been designed for operator safety, comfort and
convenience.
Cab is control center of Terra Gator. Operator can easily
monitor and adjust Terra Gator functions using
conveniently located controls.
NOTE: Put identification marks on all hoses, on all hose
assemblies, on all wires on all hose assemblies,
on all wires, and on all tube assemblies for
installation purposes. Plug all hose assemblies
and all tube assemblies. This helps to prevent
fluid loss, and helps keep contaminants from
entering the system.
IMPORTANT: Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of
the machine. Be prepared to collect the fluid
with suitable containers before opening any
compartment or disassembling any component
containing fluids.
m
WARNING: Hot engine components can
cause injury from burns. Before
performing maintenance on the engine,
allow the engine and the components to
cool.
m
WARNING: Personal injury can result
from contact with refrigerant.
Contact with refrigerant can cause frost
bite. Keep face and hands away to help
prevent injury.
Protective goggles must always be worn
when refrigerant lines are opened, even if
the gauges indicate the system in empty
of refrigerant.
Always use precaution when a fitting is
removed. Slowly loosen the fitting. If the
system is still under pressure, release it
slowly in a well ventilated area.
Personal injury or death can result from
inhaling refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas
through a lit cigarette or other smoking
method or inhaling fumes released from a
flame contacting air conditioner
refrigerant gas, can cause bodily harm or
death.
Do not smoke when servicing air
conditioners or wherever refr0igerant gas
may be present.
Use a certified recovery and recycling cart
to properly remove the refrigerant from the
air conditioning system.