Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 45
Section 5
Lubrication
Lubrication Specification
The axles covered by this manual all have a hypoid
gear set in the carrier assembly that requires extreme
pressure EP type lubricant in the GL5 oil classification.
The planetary wheel end's oil and the wet disc
brakes' coolant oil, if equipped with wet disc brakes,
have a common sump with the carrier's oil. Any oil
added to the axle's common sump, whether added at
the wheel end or at the carrier center fill plug loca-
tions, must be the GL-5 type hypoid gearset oil. See
Table C for Lubricant Specification.
Brake Actuation Fluid
WARNING:
DO NOT USE DOT 3 or DOT 5 Automotive Brake
Fluid for actuating the Wet Disc Service Brakes or
f
or actua
ting the Parking/Emergency Brake, if axle is
equipped with these brakes. DOT3 and DOT5 fluids
are Glycol based fluids.
Optional service brakes are 360 mm wet disc brakes
that use petroleum based fluid for brake actuation.
An optional Parking/Emergency Brake can be
mounted at the carrier input yoke. The optional
Parking/Emergency Brake also uses petroleum
based fluid for brake actuation.
Hydraulic Fluid or Tractor Oil Universal (TOU) are
suitable oils for actuating the wet disc brake and for
actuating the Parking/Emergency Brake. Follow
vehicle OEM fluid specifications and use only fluids
specified by vehicle OEM.
!
Table C: Lubricant Cross Reference (Viscosity) and Temperature Chart
Lubricant Minimum Outside Maximum Outside
Specification Description Cross Reference Temperature Temperature
STC 05-001 Hypoid Gear Oil GL-5, S.A.E. 85W/140 +10°F (–12.2°C) - - -*
STC 05-002 Hypoid Gear Oil GL-5, S.A.E. 80W/140 –15°F (–26.1°C) - - -*
STC 05-003 Hypoid Gear Oil GL-5, S.A.E. 80W/90 –15°F (–26.1°C) - - -*
STC 05-004 Hypoid Gear Oil GL-5, S.A.E. 75W/90 –40°F (–40°C) - - -*
STC 05-005 Hypoid Gear Oil GL-5, S.A.E. 75W –40°F (–40°C) +35°F (+1.6°C)
STC 05-006 Hypoid Gear Oil GL-5, S.A.E. 75W/140 –40°F (–40°C) - - -*
*There is no upper limit on these outside temperatures, but the axle sump temperature must never exceed
250°F (+121°C).