Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 43
Re-Installation into Vehicle
Please follow the vehicle OEM recommendations to
re-install the axle into the vehicle chassis. Once the
axle has been re-installed safely within the vehicle
chassis, the following steps to re-connect the axle is
recommended (if they do not conflict with OEM
assembly instructions):
1. Reconnect the hydraulic differential lock actuation
line and torque inlet fitting to OEM recommended
value.
2. Replace any OEM vehicle guard, if previously
removed, that protects this inlet line from in service
damage, if required.
NOTE: Follow the OEM installation instructions to
assure grease has been forced through the grease
lines into both the trunnion brackets.
3. If the axle has the trunnion feature, verify shimming
of rear trunnion bracket assembly to correct clear-
ance per vehicle OEM recommendation and
connect the grease lines to the front and rear
trunnion brackets.
4. Re-connect any remote axle breather if axle
breather on axle housing is not used.
5. If this axle has the wet brake feature, re-connect
the hydraulic brake line and torque to OEM
recommended value.
NOTE: Axles with wet disc brakes require oil level to
be verified and all friction discs must be presoaked for
at least 12 hours in axle oil, after rotating wheel end
prior to placing vehicle into service.
6. Re-open all previously closed shut off valves and
bleed each line to assure all air has been removed
from each system.
NOTE: The wet brake axle has a bleeder located on
the top of each axle housing flange and each must be
opened and bled separately. Re-torque the wet brake
bleeders to recommended values.
7.
Re-check to assure the axle has been filled to
correct oil level by checking the oil level plug
located on the upper area of the rear axle housing
carrier bowl. Correct oil level description is located
in the lubrication section of this axle manual.
8.
To re-connect the axle drive shaft and wheel
mounting, use the OEM vehicle manufacturers
recommendations before removing the vehicle
from the service area.
Section 4
Assembly