Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 38
NOTE: Use care not to damage or twist the O-ring
during assembly.
3. Apply a light coat of grease to the O-ring that will be
fitted onto the driver pilot diameter and install
O-ring onto the driver against the flange. Care should
be taken to not twist or damage the O-ring during this
assembly. Figure 4.30.
4. Slide the driver and O-ring assembly onto the
planetary spider shaft splines. Fit the driver pilot diam-
eter in the wheel hub pilot bore, aligning the (3) M8
capscrew mounting holes.
5. Add medium strength thread locker to the (3) M8
Allen head capscrew threads and tighten the
capscrews per “Torque Table” in section 6.
NOTE: The snap ring should rotate freely in the snap
ring groove, if properly seated.
6. Install the snap ring into the groove of the planetary
spider shaft, locking it against the driver
.
7. Apply a light coat of grease to the O-ring and add O-
ring to the cover groove. Care should be taken not to
twist or damage the O-ring during assembly on the
cover groove.
8. Place the cover against the wheel driver and the end
of the planetary spider.
9. Add medium strength thread locker to each of the (8)
holes in the wheel driver and install the (8) M8 Allen
head capscrews and tighten per “Torque Table” in
section 6.
Install the Planetary Wheel End
Assembly On the Axle Housing
CAUTION
Take care when using lifting devices. When
you use a lifting strap, inspect the strap for
damage before you use it. Do not use a lifting
strap to shock load or drop load a component.
Serious personal injury and damage to
components can result.
To continue with this axle assembly, the axle housing
should have carrier input horizontal. All instructions pro-
vided are per axle housing end and must be repeated on
the opposite housing end for a complete axle assembly.
1. If (2) studs are not already installed in the axle hous-
ing flanges, then add a few drops of medium strength
thread locker into (2) threaded holes at 10:00 and
2:00 positions in the axle housing flange and add (2)
M18 studs. Tighten per “Torque Table” in section 6.
Figure 4.31.
NOTE: The following 2 steps apply to the wet brake axle
only at this point of assembly. Should the axle being
assembled not have the wet brake option, skip to step 4.
WARNING
Take care when you use adhesives, thread
locking compounds, silicone gasket materials
or any sealants to a
void serious personal injury.
F
ollo
w the manufacturer’
s instr
uctions to pr
event
irritations to the eyes and skin. Figure 4.32.
!
!
Section 4
Assembly
Figure 4.30
Figure 4.31
WHEEL END
ASSEMBLY
SPINDLE
FLANGE
PLANETARY
RING GEAR
LIFTING STRAP
TWO M18 CAPSCREWS AND
NUTS INST
ALLED
,
FOR SAFETY
O-RING