Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 34
Section 4
Assembly
2. If required, adjust the seal standout height by
using the following methods.
• If the standout height cannot be brought into
specification:
Remove the seal and repeat the
installation procedure.
CAUTION
Push or pull the Toric Ring and face seal only.
Do not push or pull directly on the seal ring. This
can cause component damage.
A. Use the installation tool to push down on the
Toric Ring and face seal.
B. With your fingers, pull up uniformly on the
Toric Ring and face seal.
CAUTION
Apply isopropyl alcohol to the Toric Ring. Check
the retaining lip of the seal seating area for burrs
or fins, which can cause a seal to leak. Damage
to components can result.
3. Apply isopropyl alcohol as a lubricant to the Toric
Ring and place in the seating area. If installation
does not appear smooth, flat and correct, remove
the seal from the spindle and repeat the process.
CAUTION
To prevent slippage of the Toric Ring, allow suffi-
cient evaporation time for the assembly lubricant
before proceeding with further assembly.
Damage to components can result.
4. Seat Toric Ring correctly. Once correctly in place,
the Toric Ring must roll on ramp only. See
Figure 4.24 for examples of incorrect installation.
!
!
!
Figure 4.24
8. Follow the same procedure to install the other half
of the face seal assembly onto the wheel spindle.
Figure 4.22.
Check for Correct Installation of the
TRS Toric Ring Seal
Check the spindle and wheel hub for correct installa-
tion of the TRS Toric Ring face seal before the hub
can be installed onto the spindle.
1. Check assembled height variation (A) in at least
four places, 90 degrees apart, using a caliper,
toolmaker’s rule, or other accurately calibrated
measuring device. The difference in height
around the ring must not be more than 0.5 mm
(0.02 inch).
Figure 4.23.
A
Figure 4.23
Figure 4.22