Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 33
Section 4
Assembly
CAUTION
Do not use Stanosol
®
or any other liquid that
leaves an oily film and does not evaporate quickly,
s
ince this may result in incorrect seating of the
O-ring in the housing, resulting in seal leakage.
3. Coat the Toric Ring with isopropyl alcohol so that
it slides easily past the retainer lip in the wheel
hub and installs correctly on the spindle ramp.
Figure 4.21.
4. Place installation tool part number TC-79461 (see
Special Tool Section) around the metal seal ring
and Toric Ring. Installation tools are available
from AxleTech International at in North America
1-877-547-3907, in Europe 33-477-92-8868 or
at www.axletech.com/aftermarket.htm.
5. Wipe the O-ring with a lint-free towel or clean
foam brush saturated with isopropyl alcohol.
6. Shake excess lubricant from the assembly.
Immediately install (“pop”) the seal into the wheel
hub with a firm push of the installation tool.
Figure 4.21.
7. Remove the installation tool.
!
Figure 4.21
CAUTION
Do not use Stanosol
®
or any other liquid that
leaves an oily film and does not evaporate quick-
l
y, since this may result in incorrect seating of
the Toric Ring in the housing, resulting in seal
leakage.
A. Wet the rubber Toric Ring with isopropyl alco-
hol and install it onto the formed seal ring so
that it is seated at the bottom of the seal ring
ramp and against the retaining lip. Figure 4.19.
B. Make sure the Toric Ring is not twisted by
rapidly pulling it away from the seal ring and
letting it snap back. Do this in a number of
places until the seal is correctly seated. Be
careful not to nick or cut the Toric Ring seal,
as this will cause leaks.
Figure 4.20.
!
1. Seal Ring Ramp 3. Seal Ring Retaining Lip
2. Rubber Toric Ring 4. Seal Ring
Figure 4.19
4
3
1
2
Figure 4.20