Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
7. Slide the spacer over the spindle and against the
spindle shoulder tapping with a brass rod to
properly seat the wheel bearing spacer
. Alternatively,
a large, thin-wall tube (tool number 1, see Special
Tool Section) for installing the inner bearing onto the
spindle during hub assembly, could be used to push
the bearing spacer onto the spindle.
Page 32
Section 4
Assembly
1. Seal Ring 5. Seal Ring Housing
2. Toric Ring 6. Seal Ring Face
3. Housing Retainer Lip
7. Installation
T
ool (TC-79461)
4. Housing Ramp
Figure 4.18
1
2
3
4
5
7
6
Toric Ring Face Seal into
Hub and into Spindle
CAUTION
Install face seal halves in the same positions
where they were located prior to disassembly.
Mixing up face seal halves can cause component
damage.
The TRS Toric Ring face seal halves must be
installed in the spindle and in the hub before the hub
can be assembled to the spindle. Figure 4.18. Install
the Toric Ring face seal halves in the spindle and in
the hub as follows:
!
WARNING
Solvent cleaners can be flammable, poisonous
and cause burns. Examples of solvent cleaners
a
re carbon tetrachloride, emulsion-type cleaners
and petroleum-base cleaners. To avoid serious
personal injury when you use solvent cleaners,
you must carefully follow the manufacturer’s
instructions and these procedures:
• Wear safe eye protection.
• Wear clothing that protects your skin.
• Work in a well-ventilated area.
• Do not use gasoline, or solvents that contain
gasoline. Gasoline can explode.
• You must use hot solution tanks or alkaline
solutions correctly. Carefully follow the manu-
facturer’s instructions.
CAUTION
Check for solvent residue on all seating surfaces.
Solvents that leave a residue on the Toric Ring,
metal face seal or on housing seal seating sur-
face can cause the Toric Ring to roll into the seal,
rather than slide. Damage to the seal can result.
1. Make sure the formed seal ring, Toric Ring and
wheel hub are clean and free of any oil or other
contaminants. If required, use a solvent like iso-
propyl alcohol, that evaporates quickly, leaves no
residue, and is compatible with the Toric Ring.
CAUTION
Install the Toric Ring into the seal ring and make
sure it is flat. Do not twist the Toric Ring when
installing onto the seal ring. A twisted Toric Ring
will not seal corr
ectly
,
allo
wing leakage of lubri-
cant and pumping of debris past the ring.
Damage to components can result.
2. Install the Toric Ring onto the formed seal ring so
that it rests in the radius of the tail of the seal ring
and is not twisted. Install the Toric Ring onto the
seal ring as follows:
!
!
!
Figure 4.17
SPINDLE
BEARING
SPACER