Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 31
4. A piece of thin shim stock ~0.0254mm (0.001”) is
to be inserted in several places around the
diameter to check the ring gear is properly seated.
5. Install (2) bolts, nuts and washers, for safety.
An optional assembly method is as follows if a press
is not used:
1. Apply a light coat of grease to the O-Ring.
2. Install the O-Ring into the groove of the planetary
ring gear face. Care should be taken not to twist or
damage the O-Ring during assembly.
3. Apply a light coat of oil to the outer diameter edge
of the planetary ring gear that will be pressed into
the spindle flange bore.
4. Set the spindle over the planetary ring gear and
O-Ring already assembled and align the holes in
the spindle flange with the planetary ring gear
spacing by using 1 or 2 temporary guide pins that
fit the M18 holes.
CAUTION
Do not use a steel hammer, use a rubber or
rawhide mallet.
5. Using a rubber or rawhide mallet, Not Steel
hammer,tap the spindle over the planetary ring
gear by hitting around the spindle flange several
times until ring gear is seated.
6. Remove the temporary guide pins.
7. A piece of thin shim stock ~0.0254mm (0.001”) is
to be inserted in several places around the
diameter to check the ring gear is properly seated.
Wheel Hub, Inner Bearing Spacer,
Wheel Bearings, Seal, and Spindle
Sub-Assembly
If the wheel hub,spindle, and bearings were
disassembled during disassembly, the following
procedure is recommended.
Figure 4.15.
!
WARNING
O
bserve all warnings and cautions provided by
the press manufacturer to avoid damage to
components and serious personal injury.
1. Place the wheel hub upright in a press to install the
bearing cups. Figure 4.16.
2. Press each bearing cup into the wheel hub against
the shoulder in the wheel hub by using the appropri-
ate bearing cup drivers, tool number 2 and 3 (see
Special Tool Section).
3. A piece of thin shim stock ~0.0254mm (0.001”) is
to be inserted in several places around the diame-
ter to check the bearing cups are properly seated.
4. Remove the wheel hub from the press and place
on suitable workbench for further safe assembly.
NOTE: The inner bearing cone must be installed in
the wheel hub and not on the spindle bearing
diameter because the Duo Cone seal, once installed
in the wheel hub assembly will not fit over the bearing
cone assembly
.
5. Apply a light coat of oil to the inner bearing cone
rollers and install in the wheel hub assembly.
6.
If the wheel bearing spacer was previously
removed, apply Adhesive #Q58-Grade -226 or
#Q44 to the spindle face of the bearing spacer
.
Figure 4.17.
!
Figure 4.16
Figure 4.15
Section 4
Assembly
OUTER BEARING CUP
BEARING
CONE
LOCKPLATE
CAPSCREW
ADJUSTING NUT
PRESS TOOL
BEARING CUP
WHEEL HUB
BEARING CUP