Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 26
8. Tighten the M12 banjo fittings by holding the banjo
stationary while using a wrench to tighten its bolt per
“Torque Table” in section 6.
9. Tighten the tee-fitting to inlet port nut, refer to “Torque
Table” in section 6.
10. Tighten the banjo-fitting to hydraulic brake tube nuts
(11/16”), per “Torque Table” in section 6.
11. Install any internally mounted brake tube clips over
the tube.
Install Carrier into Axle Housing
Assembly
1.Using the lifting straps, lift the axle housing assembly
and rotate the axle housing to have the carrier bowl
opening facing upwards and safely secure the axle
housing so no personal injury or component damage
can occur.
WARNING
When you apply some silicone gasket materials, a
small amount of acid vapor is present. To prevent
serious personal injury, ensure that the work area
is well-ventilated. Read the manufacturer’s
instructions before using a silicone gasket
material, then carefully follow the instructions.
If a silicone gasket material gets into your eyes,
follow the manufacturer’s emergency procedures.
Have your eyes checked by a physician as
soon as possible.
• Apply 3.0 mm (0.12 inch) bead of sealant STF 02-437
to the axle housing where the carrier assembly will be
assembled. Figure 4.2.
!
CAUTION
Take care when using lifting devices. When
you use a lifting strap, inspect the strap for
damage before you use it. Do not use a lifting
strap to shock load or drop load a component.
Serious personal injury and damage to
components can result.
• Using the lifting straps to safely lift the carrier assembly
and install into the axle housing. Figure 4.3.
2. Apply high strength thread locker to each of the
capscrew threads and install the M16 hex head
carrier to axle housing capscrews and hardened
washers and tighten per “Torque Table” in
section 6.
!
Figure 4.2
Figure 4.3
Section 4
Assembly