Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Page 16
Do Not Remove the Planetary Pinion
Shafts from the Planet Spider
NOTE: The planetary pinion shafts are not
serviceable items. Be careful not to bump or
damage the pinion shafts.
CAUTION
The planetary pinion shafts are not serviceable
items and must not be pressed out of the
planetary spider shaft.
The planetary pinion shafts are precisely "fixture
located" in the spider by a heavy press fit. Removal
and reassembly of the pinion shafts can change the
precision pinion shaft locations relative to each other.
Disassembly of the Wet Brake Assembly
If the axle being serviced has a wet disc brake, use
the following recommended service procedure.
Figure 2.17. Set aside each component as removed
for later inspection and reassembly in the correct
order with mating surfaces together. Should the axle
being serviced be less wet brake, move to the
next section Disassembly of the Axle Shaft, Snap
Ring, Sun Gear Assembly.
NOTE:
Number or stack in order of removal the
friction discs and stationary plates as a reference
during later reassembly.
1. The backing plate may now be removed by sliding
the backing plate of
f the dowels located in the axle
housing flange.
2. Friction disc can be removed by sliding of
f the sun
gear teeth.
3. The brake stationary plate can be removed by
sliding along the axle housing dowels.
!
NOTE: Capscrews in spring housing had a medium
strength thread locker applied at original production
assembly.
NOTE: These capscrews also compress the brake
return springs on the spring dowels within the brake
assembly. Figure 2.18.
4. Loosen the (2) M8 spring housing to axle housing
capscrews and washers that retain the wet brake
piston assembly.
5. Remove the axle shaft, sun gear, snap ring, and
thrust washer assembly from the axle housing. The
thrust washer may come out with the axle shaft
assembly or may stay within the spring housing.
Should the thrust washer stay within the spring
housing, remove separately after the axle shaft is
removed.
6. Remove the spring housing capscrews, washers
and return springs from the spring dowels with the
spring housing from the axle.
7. Remove the wet brake piston and (2) D-Rings
attached.
8. Remove the (2) D-Rings from the wet brake piston
for later inspection and reassembly.
NOTE: Dowels might have a light press into the axle
housing. If being removed, care should be taken not
to damage the dowels to be reused in later reassembly.
9. Remove the (2) wet brake spring dowels from axle
housing, only if required.
CAUTION
Follow recommended glue manufacturers
recommendations for safe usage and to avoid
potential ir
ritation to skin, eyes, etc.
!
Figure 2.17
STATIONARY
PLATE
FRICTION DISC
BACKING PLATE
DOWEL
Figure 2.18
SPRING DOWEL
SPRING
THRUST
WASHER
SUN GEAR
M
8 CAPSCREWS AND WASHERS
SPRING HOUSING
AXLE SHAFT
PISTON
D-RING SEALS
SNAP RING
Section 2
Removal & Disassembly