Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Before You Begin
This maintenance manual describes the correct
s
ervice and repair procedures for all AxleTech
p
lanetary axle models listed on front cover. The
i
nformation contained in this manual was current at
time of printing and is subject to change without
notice or liability.
You must follow your company procedures when you
service or repair equipment or components. You
must understand all procedures and instructions
before you begin to work on a unit. Some procedures
require the use of special tools for safe and correct
service. Failure to use special tools when required
can cause serious personal injury to service person-
nel, as well as damage equipment and components.
AxleTech International uses the following notations
to warn the user of possible safety problems and to
provide information that will prevent damage to
equipment and components.
Safety Alerts, Torque Symbol
and Notes
Service Notes
WARNING A Warning alerts you to an
instruction or procedure that
you must follow exactly to
avoid serious personal
injury.
CAUTION A Caution alerts you to
an instruction or procedure
that you must follow
exactly to avoid damage
to components.
The torque symbol alerts
you to tighten fasteners to
a specified torque value.
NOTE: A
Note provides information
or suggestions that help
you correctly service a
component.
!
!
The instructions contained in this Field Maintenance
Manual are intended for use by skilled and
experienced mechanics knowledgeable in the
installation, repair and replacement of the AxleTech
product described herein. Installation, maintenance
and replacement of such products require a high
degree of skill and experience. The consequences
of improper installation, maintenance or replacement
(including the use of inferior or substandard
components) are grave and can result in product
failure and resulting loss of control of the vehicle,
possible injury to or death of persons and/or possible
future or additional axle damage. AxleTech does not
authorize anyone other than highly skilled and
experienced individuals to attempt to utilize the
instructions contained in this Manual for the
i
nstallation, maintenance or replacement of the
product described herein, and AxleTech shall have
no liability of any kind for damages arising out of
(or in connection with) any other use of the
information contained in this Manual.
Additional Publications
For AxleTech service manuals, please contact:
1-877-877-9717 and 248-816-5401 or visit our
website at www.axletech.com.
How To Order
Order items from AxleTech International.
Phone orders are also accepted by calling AxleTech
International’s Customer Service Center at
877-547-3907 or send a fax to 866-547-3987.