Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 4-19
Troubleshooting
651 - 699
Error
Code
Module Number Pin Number Failure Function
651 I/O MODULE 6 J3 PIN 6 Open load WORKLIGHT #5 (Location on rear of
application)
652 I/O MODULE 6 J3 PIN 7 Over temp/current WORKLIGHT #6 (On system)
653 I/O MODULE 6 J3 PIN 7 Open load WORKLIGHT #6 (On system)
654 I/O MODULE 6 J3 PIN 8 Over temp/current WORKLIGHT #7 (On system)
655 I/O MODULE 6 J3 PIN 8 Open load WORKLIGHT #7 (On system)
664 I/O MODULE 6 J3 PIN 4 Over temp/current LH END ROW
665 I/O MODULE 6 J3 PIN 4 Open load LH END ROW
666 I/O MODULE 1 J3 PIN 5 Over temp/current SECTION 1
667 I/O MODULE 1 J3 PIN 5 Open load SECTION 1
668 I/O MODULE 1 J3 PIN 6 Over temp/current SECTION 2
669 I/O MODULE 1 J3 PIN 6 Open load SECTION 2
670 I/O MODULE 1 J3 PIN 7 Over temp/current SECTION 3
671 I/O MODULE 1 J3 PIN 7 Open load SECTION 3
672 I/O MODULE 1 J3 PIN 8 Over temp/current SECTION 4
673 I/O MODULE 1 J3 PIN 8 Open load SECTION 4
674 I/O MODULE 1 J3 PIN 9 Over temp/current SECTION 5
675 I/O MODULE 1 J3 PIN 9 Open load SECTION 5
676 I/O MODULE 1 J3 PIN 10 Over temp/current RH END ROW
677 I/O MODULE 1 J3 PIN 10 Open load RH END ROW
678 I/O MODULE 1 J3 PIN 11 Over temp/current BOOM CLEANOUT / WETBOOM PUMP
679 I/O MODULE 1 J3 PIN 11 Open load BOOM CLEANOUT / WETBOOM PUMP
680 I/O MODULE 1 J2 PIN 10/11 Over temp/current MAIN BOOM SHUTOFF
681 I/O MODULE 1 J2 PIN 10/11 Open load MAIN BOOM SHUTOFF