Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Axle
4-10 627333-A
REAR AXLE
Description
The rear axle is an Axle Tech axle is attached directly to
the frame with twelve M22 x 240 10.9 bolts. Weight of
the axle approximately 1150 Kg (2535 lb)
Removal
Park chassis on hard, level surface and block the front
wheels.
Drain axle fluid into suitable container.
NOTE: Be prepard to collect and contain all fluids in an
approved container.
Place jacks under the machine and raise the frame until
the weight is off the rear wheels. Install jack stands to
securely support the machine frame.
IMPORTANT: Make sure the jack stands are rated for
supporting the weight of the machine.
Remove the wheels from the rear axle.
FIG. 2: Place an alignment mark on the slide yoke in
the event the slide yoke should come apart. Remove
the four bolts (1) that mount the rear driveline assembly
(2) to the rear axle. Disconnect the rear drive shaft
assembly
Using a suitable lifting device support the axle (3).
Loosen and remove the twelve nuts with washer that
secure the axle. Remove the twelve M22 x 240 10.9
bolts (4) and carefully remove the axle.
Installation
Make sure the machine is adequately supporteed with
jackstands.
IMPORTANT: Make sure the jack stands are rated for
supporting the weight of the machine.
Position the axle (3) unter the machine. Raise the axle
and mount to the frame with twelve M22 x240 10.9
bolts (4) and fasten with eight nuts with washers.
IMPORTANT: Always use new nuts, or use Loctite
242-41.
Install the wheels to the axle.
Once the machine has been lowered to the ground and
the full weight applied to the wheels a final tightening
will be necessary. Tighten the twelve bolts in even
increments to 515 Nm (380 lbf - ft)
IMPORTANT: Check the bolt torque daily for the next
50 hours of operation and every 500 thereafter.
Install the rear drive shaft (2) assembly to the rear axle.
Mount the driveline with four bolts (1). Torque bolts to
215 Nm (158 lbf - ft).
FIG. 2
q000166s
1
2
3
4