Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Brakes
4-4 627333-A
CLEAN, DRY AND INSPECT
m
WARNING: Solvent cleaners can be
flammable, poisonous and cause burns.
Examples of solvent cleaners are carbon
tetrachloride, and emulsion-type and
petroleum-base cleaners. Read the
manufacturer’s instructions before using
a solvent cleaner, then carefully follow
the instructions. Also follow the
procedures below.
Wear safe eye protection;
Wear clothing that protects your skin;
work in a well-ventilated area;
Do not use gasoline, or solvents that
contain gasoline. Gasoline can explode.
You must use hot solution tanks or
alkaline solutions correctly. Read the
manufacturer’s instructions before using
hot solution tanks and alkaline solutions.
Then carefully follow the instructions.
Clean Parts
m
CAUTION: Do not use hot solution tanks
or water alkaline solutions to clean
ground or polished parts. Damage to
parts can result.
1. Use a cleaning solvent or kerosene or diesel fuel to
clean ground or polished metal parts or surfaces.
Examples of ground or polished parts are the
piston and the piston bore in the caliper;
2. Use a wire brush to clean fastener and fitting
threads;
3. Remove mud and dirt on the linings. Replace all
linings contaminated with oil or grease.
Dry and Inspect Parts
1. Use soft, clean paper or cloth rags or compressed
air to completely dry parts immediately after you
clean them;
2. Carefully inspect all parts for wear or damage
before you assemble them;
3. Repair or replace worn damaged parts.
Apply Corrosion Protection
1. Apply brake system hydraulic fluid to cleaned,
dried parts. Be careful that you do not apply the
grease to the linings or rotor.
2. If you will store the parts, apply a special material,
which prevents corrosion and rust, to all surfaces.
Store parts inside special paper or other material
that prevents rust and corrosion.