Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 1-15
Safety
CHEMICAL SAFETY
Operator Cabs
FIG. 22: Some cabs use filters that MAY NOT filter out
dangerous chemicals.
Follow instructions given by the chemical manufacturer.
Cabs labeled as "Enclosed Cabs for Pesticide
Application Incorporating Respiratory
Protection" or "ECPAR" comply with ASAE S525 and
EPA Worker Protection Standards for operating in a
pesticide environment. This does not include
fumigants. (Look for the ECPAR decal to check if the
cab is an ECPAR cab.) However, to remain in
compliance, ECPAR cabs MUST be operated with the
door closed and the fan on MAX setting when applying
or driving in a treated area. Operators must also avoid
entering or exiting the cab in treated areas. Cabs must
be equipped with the required filters and maintained
properly. (See the Maintenance Section of this manual.)
FIG. 23: Never spray hazardous chemicals when the
wind is in excess of the chemical manufacturer's
recommendation. NEVER allow chemicals to contact
the skin or eyes.
FIG. 24: Always wear APPROVED protective
equipment and clothing.
Before leaving the cab, wear personal protective
equipment as required by pesticide use instructions
and the chemical manufacturer recommendations.
Before re-entering the cab, remove protective
equipment and store; either outside the cab in a closed
box or another type of sealable container. Inside the
cab, use a pesticide resistant container such as a
plastic bag or approved container. Clean shoes or
boots to remove soil or other contaminant prior to
entering the cab.
Select a safe area to fill, flush, calibrate and
decontaminate the vehicle. Select an area where
hazardous chemicals will not drift or run off to
contaminate people, animals, vegetation, water supply,
etc.
If hazardous chemicals come in contact with the body,
wash immediately according to the chemical
manufacturer's recommendations.
Never place nozzles, tips or other parts to lips to blow
out trash or debris. Have spare tips available for
replacement.
FIG. 22
FIG. 23
FIG. 24