Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
KENR6054 29
Disassembly and Assembly S ec tio n
i02649079
Transmission - Assemble
SMCS Code: 3002-016; 3030-016; 3150-016;
3159-016
Assembly Procedure
Table 6
Required Tools
Tool
Part
Number Part Description Qty
A
138-7575
Link Brackets 4
B
1U-9202
LeverPullerHoist 1
C
1P-2420
Transmission
Repair Stand 1
D
154-6181
Forcing Screws
2
E
203-5581
Plate 1
G
FT-2769
Tab le 1
H
5P-4758
Retaining R ing Pliers As 1
J
207-8153
Shaft Retainer 1
K
8T-5096
Dial Indicato
rGp 1
L
1U-8846
Gasket Sealant
-
Note: Cleanliness is an important factor. Before
assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping
cloths or rags to dry parts. Lint may be deposited
on the parts wh ich may cause trouble. Inspect all
parts. If any parts are worn or damaged, use new
parts for replacement. Dirt and other contaminants
can damage the precision component. Perform
assembly procedures on a clean work surface. Keep
components covered and protected at all times.
Note: Chec k the O-ring seals, the ga ske ts, and
the seals for wear or for damage. Replace the
components, if necessary.
Note: Lubricate all seal rings and O-ring seals prior
to assembly.
NOTICE
Caremustbetakentoensurethatfluids are contained
during performance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent containing fluids.
Refer to Special Publication, NENG2500, “Ca terp illa r
Dealer Service Tool Catalog” for tools and supplies
suitable to collect and contain flu ids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
g01270596
Illustration 110
1. Lower the temperature of bearing cups (144).
Install bearing cups (144).
g01270589
Illustration 111
2. Refer to Steps 24 through 27 in order to assemble
clutch assemb ly (1 43 ).
3. Usetwopeopleinordertoinstallclutchassembly
(143). The weight of clutch assembly (143) is
approximately 25 kg (55 lb). Install bolts (142).