Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
KENR6054 15
Disassembly and Assembly S ec tio n
g01265774
Illustration 50
21. Use Tooling (A), Tooling (B), an d a suitable lifting
device in order to reposition transmission (4).
The weight of transmission (4) is approximately
1315 kg (2900 lb).
g01265765
Illustration 51
22. Install Electronic Control M od ule (3 ) and bolt s (2).
23. Connect harness assemblies (1).
End By:
a. Install the input speed sensor. Refer to
Disassembly and Assembly, “Speed Sensor
(Transmission) - Install”.
i02648921
Transmission - Disassemble
SMCS Code: 3002-015; 3030-015; 3150-015;
3159-015
Disassembly Procedure
Ta b l e 5
Required Tools
Tool
Part
Number Part Description Qty
A
138-7575
Link Brackets 4
B
1U-9202
LeverPullerHoist 1
C
1P-2420
Transmission
Repair Stand 1
D
154-6181
Forcing Screws
2
E
203-5581
Plate 1
1P-2322
Combination P
uller 1
F
8B-7560
Step Plate
1
G
FT-2769
Table 1
H
5P-4758
Retaining Rin
gPliersAs
1
J
207-8153
Shaft Retainer
1
Start By:
a. Remove the input speed sensor. R efer to
Disassembly and Assembly, “Speed Sensor
(Transmissio n ) - Remove”.
g01269011
Illustration 52
1. At tach Tooling (A) and a suitable lif tin g device to
bell housing (2). The weight of bell housing (2)
is approximately 35 kg (75 lb). R emove bolts (1).
Remove bell housing (2) and the O-ring seals.