Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 3-65
Index
INDEX
Numerics
1st Charge Pressure Reduction ......................... 3-17
4WD Valve ........................................................... 3-4
A
Auto Shift Switch ......................................... 3-9, 3-11
Auto Switch .......................................................... 3-9
B
Ball ..................................................................... 3-17
C
calibration ............................................................. 3-7
CAN Date Link ................................................... 3-11
CAT Data Link .................................................... 3-11
Charge Pressure ......................................... 3-9, 3-17
Charge Pressure Oil .................................. 3-13, 3-17
Charge Pressure Sensor .................................... 3-11
Charge Pump ................................................ 3-4, 3-9
Clutch ................................................................. 3-17
Clutch Pack ........................................................ 3-20
ConCentra Roller Bearing .................................. 3-51
Control inputs ..................................................... 3-10
Cooler Bypass ...................................................... 3-9
Cross Bearing ........................................... 3-47, 3-49
D
Dash Panel Cluster ............................................ 3-11
Dash Panel Display ............................................ 3-11
Dipstick ................................................................. 3-4
Disc Park Brake ................................................. 3-49
Dog Walk Chassis .............................................. 3-48
Dog Walk Tunnel ................................................ 3-56
Drain Orifice ....................................................... 3-17
drive line ............................................................. 3-47
drive line Rear .................................................... 3-47
Drive shaft ................................................. 3-47, 3-49
E
Electronic Control Module .................................. 3-34
Error Codes ........................................................ 3-36
F
Fill Tube ............................................................... 3-4
Filter ..................................................................... 3-9
Front Axle ........................................................... 3-49
Funk Transmission ............................................... 3-1
G
Gear .................................................................... 3-20
H
hydraulic cooler .................................................. 3-32
Hydraulic Oil Temperature Sensor ..................... 3-11
I
Inching Pedal ............................................... 3-9, 3-11
Inching Pedal Switch .......................................... 3-11
Input Shaft ................................................. 3-20, 3-21
Input Speed Sensor ............................................ 3-11
Intermediate Shaft ..................................... 3-20, 3-21
L
Line to Sump ............................................. 3-13, 3-17
Lube Pressure ...................................................... 3-9
Lube Relief Valve ................................................. 3-9
M
Main Relief Valve .................................................. 3-9
Modulating Valve ............................. 3-11, 3-13, 3-17
Modulating Valves ....................................... 3-9, 3-29
O
OEM ................................................................... 3-11
Oil Cooler .............................................................. 3-9
Ouput Shaft ........................................................ 3-21
Output Shaft ................................................ 3-4, 3-20
Output Speed Sensors ....................................... 3-11
P
Pin ...................................................................... 3-17
Planetary Carrier ................................................ 3-20
Planetary Carries ................................................ 3-20
pressure tap ........................................................ 3-24
Proportional control .............................................. 3-8
PTO ...................................................................... 3-4
R
Rear Axle ............................................................ 3-47
relief valve .......................................................... 3-24
Reverse Shaft ..................................................... 3-21
S
Screen Filter ......................................................... 3-4