Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 3-41
Transmission Troubleshooting
Codes Description Possible Cause
1619-5 Backup alarm relay open circuit. The energize circuit of the relay is open.
The return circuit of the relay is open.
The relay has failed.
The ECM has failed. This in unlikely.
1619-6 Backup alarm relay short to ground. The energize circuit of the relay is shorted to
ground.
The relay has failed.
The ECM has failed. This is unlikely.
1666-2 Auto/Manual shift switch incorrect. There is an open wire or a grounded wire between
F907-GN and the ECM.
There is an open or a grounded wire between
F908-PU and the ECM.
The switch has failed.
The ECM has failed. This is unlikely.
1675-3 Starter relay short to the positive terminal of the
battery.
The relay has failed.
The energize circuit of the relay is shorted to the +
battery circuit.
The ECM has failed. This is unlikely.
1675-5 Starter relay open circuit. The energize circuit of the relay is open.
The return circuit of the relay is open.
The relay has failed.
The ECM has failed. This is unlikely.
1675-6 Starter relay short to ground. The energize circuit of the relay is shorted to
ground.
The relay has failed.
The ECM has failed. This is unlikely.
2612-3 Front wheel drive actuator solenoid short to the
positive terminal of the battery.
The solenoid has failed.
The energize circuit of the solenoid is shorted to
the + battery circuit.
The ECM has failed. This is unlikely.
2612-5 Front wheel drive actuator solenoid open circuit. The energize circuit of the solenoid is open.
The return circuit of the solenoid is open.
The solenoid has failed.
The ECM has failed. This is unlikely.
2612-6 Front wheel drive actuator solenoid short to ground The energize circuit of the solenoid is shorted to
ground.
The solenoid has failed.
The ECM has failed. This is unlikely.
2905-3 Transmission clutch #7 solenoid short to the
positive terminal of the battery.
The solenoid has failed.
The energize circuit of the solenoid is shorted to
the + battery circuit.
The ECM has failed. This is unlikely.