Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 3-37
Transmission Troubleshooting
Error Codes 699 - 999
525-1 Transmission lever position sensor signal out of
range low.
The position sensor has failed.
The signal circuit of the sensor is shorted to the
ground
The sensor needs to be calibrated.
The ECM has failed. This in unlikely.
525-8 Transmission lever position sensor signal
abnormal.
The sensor has failed.
Intermittent connections or poor connections.
Mechanical devices are loose.
The ECM has failed. This is unlikely
625-9 Engine not cummunicating with transmission
ECM on CAT Date Link.
Poor electrical connection at a machine harness
connector.
The circuit for the CAT Data Link in the machine
harness is shorted to ground.
The circuit for the CAT Data Link in the machine
harness is shorted to the + battery.
The circuit for CAT Data Link in the machine
harness in open.
639-9 J1939 data link not communicating.
Broken fuse or wire.
Codes Description Possible Cause
Codes Description Possible Cause
701-3 Transmission clutch #9 solenoid short to positive
terminal of the battery.
The solenoid has failed.
The energize circuit of the solenoid is shorted to
the + battery circuit.
The ECM has failed. This unlikely.
701-5 Transmission clutch #9 solenoid open circuit. The energize circuit of the solenoid is open.
The return circuit of the solenoid is open.
The solenoid has failed.
The ECM has failed. This is unlikely.
701-6 Transmission clutch #9 short to ground. The energize circuit of the solenoid is shorted to
ground.
The solenoid has failed.
The ECM has failed. This is unlikely
702-2 Inching pedal switch inputs incorrect. Poteniometer broken.
703-0 Inching pedal position sensor signal out of range
high.
The sensor has failed.
The signal circuit of the sensor is shorted to the
+ battery circuit.
The sensor needs to be calibrated.
The ECM has failed. This in unlikely.