Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
Transmission Troubleshooting
3-36 627333-A
ERROR CODES
NOTE: For the complete explanation of the error code,
see the troubleshooting manual of the
transmission (TA 19 KENR 6678).
NOTE: For the complete troubleshooting maunal (TA
19 KENR 6678) see end of this chapter.
Error Codes 100 - 699
Codes Description Possible Cause
117-2 Parking brake pressure switch inputs incorrect. The signal circuit for sensor has failed.
126-16 Transmission filter plugged. Filter not renewed on time.
127-1 Low transmission oil pressure warning. Leakage on transmission.
127-3 Transmission oil pressure open circuited short to
positive terminal of the battery.
The signal for the sensor is open.
The signal circuit for the sensor is shorted to the
+ battery circuit.
The sensor has failed.
The power circuit or the ground circuit has failed.
The ECM has failed. This is unlikely
127-4 Transmission oil pressure sensor short to
ground.
The signal circuit for the sensor is shorted to
ground.
The sensor has failed.
The ECM has failed. This is unlikely
161-2 Transmission input speed sensor signal erratic. The sensor has failed.
Intermittent connections or poor connections.
Mechanical devices are loose.
The ECM has failed. This is unlikely.
177-0 High transmission oil temperature shutdown. To lowe oil level.
177-3 Transmission oil temperature sensor open
circuit/short to positive terminal of the battery.
The transmission oil temperature is too high.
The signal circuit for the sensor is open.
The signal circuit for the sensor is shorted to a
higher voltage.
The sensor has failed.
The power circuit or the ground circuit has failed.
The ECM has failed. This is unlikely.
191-12 Transmission output speed sensor #1 bad
component.
Sensor or cable failure.
191-16 Transmission over speed.
525-0 Transmission lever position sensor signal out of
range high.
The sensor has failed.
The signal circuit of the sensor is shorted to the +
battery circuit.
The sensor needs to be calibrated/
The ECM has failed. This is unlikely.