Service Manual
Table Of Contents
- 627333-A
- 01 Introduction
- Safety
- Follow Safety Instructions
- Prepare for Emergencies
- Safety Alert Symbol
- Signal Words
- Informational Messages
- Important Safety Information
- General Hazard Information
- Emergency Exit From Cab
- Operating The Vehicle Safely
- Prevent Vehicle Runaway
- Use Safety Lights and Devices
- Operating On Slopes
- Traveling On Public Roads
- Stopping And Parking The Vehicle
- System Boom Safety
- Avoid Eye Contact With Radar
- Exhaust Fumes
- Overhead Electrical Power Lines
- Noise
- Handle Fuel Safely - Avoid Fires
- Stay Clear Of Rotating Drive Lines And Moving Parts
- Towing Other Vehicles / Trailers / Equipment
- Modifications
- Maintenance And Service Safety
- Practice Safe Maintenance
- Chemical Safety
- Wear Protective Clothing
- Work In A Clean Area
- Understand Correct Service
- Use Proper Tools
- Support Machine Properly
- Proper Lifting Equipment
- High-Pressure Fluids
- Hydraulic Hoses
- Avoid Heating Near Pressurized Fluid Lines
- Service Cooling System Safely
- Remove Paint Before Welding Or Heating
- Batteries
- Tires And Wheels
- Dispose Of Waste Properly
- Mobile Radio Installations
- Maintenance In The Articulation Joint (Hinge) Area
- Safety Tread and Grip Material
- Safety And Service Decal Locations Chassis
- Safety And Service Decal Locations Cabine
- General
- Dimensions
- Torque Specifications
- Jack Up The Machine
- Tooling list
- Index
- Safety
- 02 Engine
- 03 Powertrain
- Transmission Service Manual
- Transmission and Solenoids
- Testing and Adjusting
- Transmission Troubleshooting
- Disassembly and Assembly
- Drive line
- Index
- TA19 KENR6054-00
- TA19 KENR6678 (Modification)
- 04 Chassis
- MM9L(Modification)
- 05 Cab
- Cab
- Cab Seat
- HVAC
- General Information
- Theory of operation
- Basics of Refrigeration
- Air Conditioning Process
- HVAC System
- Automatic Temperature Control
- Refrigerant Relief Valve
- Temperature Sensors
- Evaporator Coil
- Heater Core (Cab)
- Actuator Motor (Water Valve)
- AirFlow
- Motor (Air Conditioning Blower)
- Speed Control
- Actuator Motor (Damper)
- Glossary of Terms
- HVAC Specification
- HVAC Testing and Adjusting
- Troubleshooting Machine Preparation
- General Troubleshooting Information
- Visual Inspection
- Troubleshooting Faults With Service Codes (Active)
- Troubleshooting Air Conditioner Control
- Problem List
- Probable Causes
- No Display
- Probable Solution
- No Blower Fan
- Probable solution
- No Heat
- Probable Solution
- No Cooling
- Probable Solution
- System is putting out cool air when heat needed
- Probable Solutions
- System is putting out hot air when cooling needed.
- Probable Solution
- No Fan or Erratic Fan
- Probable Solutions
- Nothing Works
- Probable Solution
- Electric Actuator for Mode of Airflow is not Moving or Working Properly
- Probable Solutions
- Refrigerant Compressor Oil - Check
- Refrigerant System - Charge
- Complete Charge of System from a Refrigerant Tank with a Scale
- Adding Additional Refrigerant to an Air Conditioning System with Low Charge
- Manifold Gauge Set (Refrigerant) - Remove
- Control Panel - Test
- Index
- 06 Electrical
- 07 Hydraulic
- 08 Air System
627333-A 1-5
Safety
Before Starting Engine
Start engine only from operator station. Never short
across starter terminals or batteries. Shorting could
damage electrical system or cause unexpected machine
movement.
Adjust seat so full pedal travel can be achieved with
operator's back against back of seat.
Make sure machine is equipped with a lighting system
adequate for job conditions and all lights are in working
order.
Ensure area is free of personnel before starting engine.
Engine Starting
Move hydraulic controls to HOLD before starting engine.
Make sure transmission control lever is in PARK.
Diesel engine exhaust contains products of combustion
which can be harmful to health. Always run engine in a
well-ventilated area. Vent exhaust outside when in an
enclosed area.
When engine is running and steering wheel is turned,
machine will not turn with transmission control lever in
PARK.
Ensure area is free of personnel to prevent injury due to
unexpected machine movement.
Before Operation
Ensure machine and surrounding area are free of
personnel.
Clear all obstacles from path of machine. Beware of
hazards such as wires, ditches, etc.
Be sure all windows are clean and either in the open or
closed position.
Adjust rear view mirrors for best visibility for objects
close to machine. Make sure horn, backup alarm, if
equipped and all other warning devices are working
properly.
Fasten seat belt securely, low around hips.
Operation
Only operate machine while in operator seat. Seat belt
must be fastened during operation. Only operate
controls while engine is running.
Check for proper operation of all controls and protective
devices while operating machine slowly in an open area.
Make sure no one will be endangered before moving
machine.
Report any damage noted during operation and make
any necessary repairs.
Do not drive machine near an overhang, edge of a cliff
or near edge of an excavation.
If machine begins to sideslip on a grade, immediately
dispose of load and turn machine downhill.
Take steps to avoid any ground condition that causes
machine to tip.
A rollover can occur when working on hills, banks or
slopes or when crossing ditches, ridges or other
unexpected obstacles.
When possible, operate machine up and down slopes,
avoid driving across slopes whenever possible.
Keep machine under control and do not overload
beyond capacity.
Make sure towing devices are adequate for application.
Never straddle, or allow other personnel to straddle a
wire cable.
Know maximum dimensions of machine.
When operating on icy roads, reduce travel speed.
After operating in muddy conditions, allow time for tires
to reject debris and moisture before making high speed
maneuvers. Wet, muddy tires impede machine’s
steering.
If stability of machine is noticeably reduced, reduce
travel speed.
Select a gear that controls machine speed when
descending a hill.
Downshift if braking is required to control machine
speed. Never coast down a hill with transmission in
neutral.