FAULTS AND REMEDIAL ACTIONS 1. Warning and fault messages Fig.1 Warning and fault messages are indicated on the multiple display. The warning lamp also flashes and a warning tone is sounded. Fault codes are stored and can be called up for more accurate definition of the fault. These codes are memorised to be called up in the workshop for rapid fault location. In normal status, display shows the clock (A) and the number of operating hours (B). 1.1 Warning messages No fault code, no storage.
FAULTS AND REMEDIAL ACTIONS 2. Engine oil pressure Display accompanied by a continuous beep and warning light. Switch off engine immediately. Check the oil level. Cause Remedial Action Engine oil pressure too low as a result of insufficient or excessively thin oil. Top up engine oil or fill with correct oil. Oil control valve in filter head dirty. Clean oil control valve (workshop task). 3. Charge air temperature Display accompanied by a continuous beep and warning light.
FAULTS AND REMEDIAL ACTIONS 6. Contaminated transmission oil filter Display accompanied by warning light. Note: Change the cartridge as soon as the display appears. The display may go out again, still change the cartridge. Cause Remedial Action Contaminated hydraulic oil filter element. Replace filter unit. 7. Excessive transmission oil temperature (95 - only in range II) Cause Remedial Action Heavy traction work over extended period in range II. Switch to driving mode I. Cooler soiled.
FAULTS AND REMEDIAL ACTIONS 10. Contaminated air filter Indication accompanied by intermittent audible signal and warning lamp. Cause Remedial Action Air filter main cartridge dirty. Check air filter main cartridge. If necessary, clean or replace the air filter main cartridge. 11. Instrument cluster memory Display accompanied by a continuous beep and warning light. Cause Remedial Action Invalid programming of combination instrument. Re-programme (at workshop). 12.
FAULTS AND REMEDIAL ACTIONS 15. Engine speed below 500 rpm and turboclutch function switched off Indication accompanied by intermittent audible signal and warning lamp. Cause Remedial Action Engine speed too low. Increase engine speed. 16. Front /rear PTO overspeed Display accompanied by warning light. Cause Remedial Action In PTO stage 1000, from 1170 rpm. Reduce PTO speed. In PTO stage 540E as of 630 rpm. Reduce PTO speed. In rear PTO 540 setting, from 630 rpm. Reduce PTO speed. 17.
FAULTS AND REMEDIAL ACTIONS Repeat driving mode selection. 21. Variotronic Ti Cause Remedial Action Ground speed too low when playback started. Increase the ground speed. Start playback again. 22. Variotronic Ti Cause Remedial Action Speed greater than 25 km/h when a playback process starts. Reduce speed of travel. Start playback process again. 23. Seat switch Cause Remedial Action Driver seat empty for more than 3 seconds. Sit on the driver seat.
FAULTS AND REMEDIAL ACTIONS 1.2 Fault messages Indication accompanied by intermittent audible signal and warning lamp. Fault codes are stored and can be called up for more accurate definition of the fault. These codes are memorised to be called up in the workshop for rapid fault location. In the event of a fault message, proceed as follows: ● Make the system operative by turning ignition off-on (reset). ● If it was a temporary fault, the system is operative again.
FAULTS AND REMEDIAL ACTIONS Try engaging with another button (5 seconds). Move Quick Lift switch fully or turn ignition off and on again. Move Quick Lift switch fully or turn ignition off and on again. Rear/front automatic mode on/off switch faulty. Automatic mode stop button faulty. Call up fault code and refer to the code table for what measures to take. No pressure, speed or volume monitoring.
FAULTS AND REMEDIAL ACTIONS Display accompanied by a continuous beep and warning light. Steering pump or control pump failed. Reduce vehicle speed. Contact the workshop immediately and have the fault corrected. E-box hardware fault. Replace corresponding E-box (at workshop). E-box basic programming invalid (reprogramming, workshop task). No longer functioning. Suspension remains in the last position selected. Partial failure of the electronic monitoring system.
FAULTS AND REMEDIAL ACTIONS Valves cannot be actuated. Hydraulic oil temperature too low. Operate until the oil has warmed up and unlock the valve again. After manual operation, the valves cannot only be operated again with the crossgate lever or toggle switches after a Reset (engine OFF then ON). Level of coolant too low. Top up with coolant. CAN bus communication restricted. Impossible to control the mounted implement via Vario Terminal.
FAULTS AND REMEDIAL ACTIONS One or more functions defective. Variotronic Ti functions cannot be played back. One or more functions faulty when activating the memory function. Start tractor again, if the fault message is still there. Call workshop. Restricted operation. Call workshop. Call workshop. Release activating key. Accelerator mode is no longer possible. Calibrate the driving mode selector. 1.3 Clearing a warning or fault message Press key and hold. Then press button.
FAULTS AND REMEDIAL ACTIONS 1.4 General faults 1. Engine does not start Cause Remedial Action Air in the fuel system. Bleed air from the fuel system. Fuel system clogged with dirt. Clean the filter inlet. If necessary, change filter box; vent system. In very cold conditions: failing cold-start system. Flame heater system needs repair (in workshop). In winter, at temperatures under -5 C: fuel feed blocked by ice or paraffin. Unblock filter duct and fuel filter. Use to wintergrade fuel.
FAULTS AND REMEDIAL ACTIONS 6. Tractor does not start off Cause Remedial Action Actuator not functioning. Mechanical Auxiliary mode. No operating range selected. Select operating range I or II. Use auxiliary lever, if necessary. Adjustment not functioning. Measure servo pressure (too low). Inlet circuit does not work. Measure feed and outlet pressure. Leak in the main circuit. Measure feed and outlet pressure. Internal leak in the main circuit. Check transmission characteristic (at workshop).
FAULTS AND REMEDIAL ACTIONS 9. Tractor no longer reaches maximum speed Valve for mechanical speed limitation either faulty or incorrectly set. Replace valve. Fuel filter soiled. Replace filter box. Bleed air from the fuel system. Intercooler pressure too low. Check the charge air pressure. 10. Tractor does not pull Cause Remedial Action Feed quantity too flow. Measure feed and outlet pressure. Leak in the main circuit. Measure feed and outlet pressure. High-pressure limiting valve does not shut.
FAULTS AND REMEDIAL ACTIONS 13. Output pressure too low Hydrostatic unit leaks. Measure input pressure (too low). High-pressure valve is loose. Measure feed pressure (too low), tighten. Outlet pressure limiting valve does not close. Output pressure = pre-cooler flow pressure. 14. Battery charge indicator lamp lit Cause Remedial Action Contact problem on alternator connector. Check connectors (in workshop). Cable from alternator to charging indicator lamp has interrupted ground connection or wire.
FAULTS AND REMEDIAL ACTIONS 20. Electronic control hydraulics (EPC) rear, position control at front not functioning. Cause Remedial Action Safety lock active. Press quick lift switch beyond Stop position until indicator lamps light up. Rear EPC: lifting gear switched to operation with dual-action additional control unit / lever cannot be changed over. Relieve the lifting gear of load, switch off engine, switch the lever fully and release the safety lock. Lifting height limitation is set to min. lift.
FAULTS AND REMEDIAL ACTIONS 26. Hydraulic system does not lift Cause Remedial Action Hydraulic oil still cold. Let engine run for a few minutes at average speed before any hydraulic work. Insufficient oil in the hydraulic oil reservoir. Top up oil level in accordance with specifications. Air drawn in through suction line connections. Seal the connections (at workshop). Suction filter soiled. Replace suction filter. 27.
FAULTS AND REMEDIAL ACTIONS 32. Blue ball in fluid tank turned pink Cause Remedial Action Dryer in fluid reservoir is saturated. Replace fluid reservoir (workshop job - refer to workshop manual, air conditioning section). 33. Water drips from fan casing (air conditioning) Cause Remedial Action Condensation outlet blocked (line ends at left and Clear the water outlet (blow through if right cab access ladders). necessary).
FAULTS AND REMEDIAL ACTIONS 2. Variotronic Ti fault messages Fault messages are displayed as symbols on the Vario terminal. Each stored fault messages must be cleared individually. Clearing a fault message does not remove the fault, it is simply no longer displayed. Fig.3 ● Press key (F3). Confirm fault message. ● Press key (F4). Cancel process. Read error code from the multi-display. Consult workshop. If this occurs several times, consult workshop. If this occurs several times, consult workshop.
FAULTS AND REMEDIAL ACTIONS Process is cancelled. Process is cancelled. Create configuration. Start recording again. Call workshop. Call workshop. Call workshop. Read error code from the multi-display. Consult workshop.
FAULTS AND REMEDIAL ACTIONS Call workshop. Call workshop. Setting different in recording/playback. Change the setting pre-selection. Press F4 key. Latest settings are activated. Press F5 key. Base settings are activated. Change the direction of travel (drive forward). Start playback again. Change direction of travel (to reverse). Start playback again. Call workshop.
FAULTS AND REMEDIAL ACTIONS Recording is stopped. Confirm fault messages.
FAULTS AND REMEDIAL ACTIONS 3. Warning and information messages for implement settings Fig.4 Warning and information messages (A) are shown on the Vario terminal. Process is not started. Increase engine speed. Process is not started. Put transmission into neutral. Process is not started. End FRONT power lift/PTO automatic function on the control console. Process is not started. Switch off REAR power lift/PTO automatic mode on the operating console. Process is not started.
FAULTS AND REMEDIAL ACTIONS 4. Flame starting system faults The flame starting system control unit detects faults in the flame starting system, and indicates these with flash codes on the preheating indicator lamp. The flashing duration is about 60 secs. Fig.5 The following faults are detected: Fault code A: ● Break in the flame glow plug element loop or its supply line. Fault code B: ● Faulty fuse for the flame start control unit or no supply voltage (B+).
FAULTS AND REMEDIAL ACTIONS 5. Fault code tables General Fault code 0.0.11 0.0.12 0.0.13 0.0.14 0.0.15 0.0.16 0.0.17 0.0.18 0.0.1A 0.0.20 0.0.1B 0.0.1F 0.1.50 0.1.51 0.1.54 0.1.55 0.1.56 0.1.57 0.1.59 Cause Effect and remedy Data transfer from No forward/reverse indicator, Tractor electronic system for 4-WD, diff. lock and instrument cluster inoperative. Front/rear PTO speed. Variotronic Ti data transfer faulty. Joystick data transfer faulty. Combination instrument not programmed.
FAULTS AND REMEDIAL ACTIONS Fault code 1.1.BO 1.1.EO Cause Effect and remedy Communication driver initialisa- EOL programming. tion error; limited CAN bus communication. Calibrated values from manual Manual throttle rotary control calibration. throttle rotary control incorrect. Electronic engine control Fault code 1.2.13 1.2.17 1.2.18 1.2.1A 1.2.9B 1.2.1E 1.2.1F 1.2.21 1.2.23 1.2.25 1.2.2A 1.2.2B 1.2.2C 1.2.2D 1.2.2 E 1.2.38 1.2.42 1.2.46 1.2.81 1.2.82 1.2.84 1.2.85 1.2.87 1.2.89 1.2.91 1.2.
FAULTS AND REMEDIAL ACTIONS Fault code 1.2.96 1.2.99 1.2.A2 1.2A6 1.2.A8 1.2.A9 1.2.B1 1.2.B2 1.2.B3 1.2.B4 1.2.B5 1.2.B6 1.2.B7 1.2.B9 1.2.C1 1.2.C3 1.2.C4 1.2.C5 1.2.C7 1.2.C8 1.2.C9 1.2.CA 1.2CB 1.2.CD 1.2.DE 1.2.EO 1.2.E1 Cause Effect and remedy Control unit. Control unit to injection pump connection is interrupted. Engine control unit or injection pump. Engine control unit or injection pump. Engine control unit has wrong value. Injection pump. Engine cuts out. Reduced speed, reduced engine power.
FAULTS AND REMEDIAL ACTIONS Operating console Fault code 3.1.01 3.1.02 3.1.03 3.1.04 3.1.05 3.1.06 Cause Effect and remedy Programming error. Call workshop. Transmission Fault code 4.1.01 4.1.04 4.1.05 4.1.06 4.1.07 4.1.08 4.1.20 4.1.21 4.1.22 4.1.23 4.1.24 4.1.25 4.1.26 4.1.27 4.1.28 4.1.29 4.1.2A 4.1.2B 4.1.2C 4.1.2D 4.1.2E 4.1.2F 4.1.31 4.1.32 4.1.42 Cause Effect and remedy Auxiliary operation. Joystick acceleration switch I-IV faulty. No monitoring of transmission ratios.
FAULTS AND REMEDIAL ACTIONS Fault code 4.1.44 4.1.45 4.1.50 4.1.53 4.1.58 4.1.59 4.1.61 4.1.62 4.1.63 4.1.64 4.1.65 4.1.66 4.1.67 4.1.70 4.1.71 4.1.72 4.1.73 4.1.74 4.1.76 4.1.77 4.1.78 4.1.82 4.1.83 4.1.84 4.1.85 Cause Effect and remedy Speed sensor engine 1 faulty. Bevel pinion speed sensor faulty. Transmission oil filter dirty. Transmission oil temperature over 110. Slip values of transmission ratios beyond acceptable limits. Auxiliary operation. Auxiliary operation. Auxiliary operation.
FAULTS AND REMEDIAL ACTIONS Fault code 4.1.86 4.1.87 4.1.88 4.1.94 Cause Effect and remedy Plausibility error between pres- Reduced comfort. sure sensor I and pressure sensor II. Plausibility error on F/R button No F/R function on steering column. on steering column. No function. Plausibility error on ON/OFF button for accelerator pedal drive. CAN communication E-Box Joystick functions restricted. Call workand joystick faulty. shop. Transmission Fault code 4.1.A0 4.1.A1 4.1.A2 4.1.A3 4.1.A4 4.1.A5 4.
FAULTS AND REMEDIAL ACTIONS Fault code Cause 4.1.EC Accelerator rotary control values not within tolerances or no calibration of accelerator rotary control. Clutch pedal potentiometer values out of tolerance or clutch not calibrated. Transmission characteristic values out of tolerance or no calibration of transmission. Turboclutch values out of tolerance or no calibration. Error in transmission EST control unit. 4.1.ED 4.1.EE 4.1.EF 4.1.FF Effect and remedy Auxiliary operation. Auxiliary operation.
FAULTS AND REMEDIAL ACTIONS Power lift and PTO automatic mode Fault code 5.1.91 5.1.93 5.1.95 Cause Effect and remedy Joystick rear automatic mode on/off button faulty. Joystick front automatic mode on/off button faulty. Joystick automatic mode stop button faulty. Rear automatic mode not working. Front automatic mode not functioning. Automatic mode cannot be switched on and off. Hydraulic system (push button / flow controller) Fault code 5.1.98 5.1.
FAULTS AND REMEDIAL ACTIONS Fault code Cause Effect and remedy 6.1.05 PTO shaft rpm sensor faulty. 6.1.10 6.1.11 Speed sensor shaft faulty. Automatic mode on operating console faulty. Neutral speed selection key faulty. Selection range key 540 faulty. Setting 540E selection button faulty. Speed selection key 1000 faulty. Setting 540 valve faulty. Control valve 540E faulty. Control valve 1000 faulty. Cab button plausibility error. Right mudguard button plausibility error.
FAULTS AND REMEDIAL ACTIONS Front PTO Fault code 7.1.01 7.1.04 7.1.05 7.1.09 7.1.41 7.1.C1 Cause Effect and remedy PTO key inside the cab faulty. Clutch operation solenoid faulty. PTO shaft rpm sensor faulty. Automatic front PTO key on operating console defective. Cab button plausibility error. Switch-on speed not reached for PTO/power lift automatic mode. Does not function, PTO disengages. To engage, the button must be pressed for at least 5 sec. Automatic mode is ended and PTO disengages.
FAULTS AND REMEDIAL ACTIONS Fault code 9.1.52 9.1.53 9.1.54 9.1.5A 9.1.5B 9.1.5C 9.1.55 9.1.56 9.1.57 9.1.58 9.1.59 9.1.A0 9.1.A1 9.1.B0 9.1.B1 9.1.B2 9.1.B3 9.1.C0 9.1.C1 9.1.C2 9.1.C3 9.1.C4 9.1.C5 9.1.C6 Cause Effect and remedy Voltage in the valve less than Valve goes into neutral position. 8 V. Voltage in excess of 18 V. Valve goes into neutral position. Valve actuator falls short. Drops Valve goes into neutral position. in control pressure or oil too viscous at low temperatures.
FAULTS AND REMEDIAL ACTIONS Electric valves (oeprating console) Fault code A.1.C0 A.1.C1 A.1.C2 A.1.C3 A.1.C4 A.1.C5 A.1.C6 A 1.C7 A.1.C8 A.1.C9 A.1.CA A.1.CB A.1.CC Cause Effect and remedy Control console not available, e.g. CAN-bus not connected. Automatic mode button faulty. Overall locking key faulty. Floating position button faulty. Timer function button faulty. Crossgate lever/joystick switchover button faulty. Operating console CAN bus faulty. No automatic mode. No general locking of valves.
FAULTS AND REMEDIAL ACTIONS Fault code A.1.D6 A.1.D7 A.1.D9 A.1.DA A.1.DB A.1.DC A.1.DD Cause Effect and remedy External front power lift 'Raise' Front power lift cannot be raised properly. button faulty. Hydraulic oil level sensor faulty. Hydraulic oil level no longer monitored. Hydraulic tank is empty. Possible damage to pump or undesired valve responses. Kickout push button faulty. No Kickout function. Hydraulic oil characteristic not Incorrect display of hydraulic oil supply. plausible.
FAULTS AND REMEDIAL ACTIONS Spool valves (valve 2) Fault code A.1.20 A.1.2F A.1.21 A.1.22 A.1.23 A.1.24 A.1.2A A.1.2B A.1.2C A.1.25 A.1.26 A.1.27 A.1.28 A.1.29 Cause Effect and remedy Valve actuation not possible. Valve not registered on CAN bus. CAN-BUS error, valves. Valves locked. Electronics in valve faulty. Valve goes into neutral position. Voltage in the valve less than Valve goes into neutral position. 8 Volt. Voltage in excess of 18 V. Valve goes into neutral position. Valve actuator falls short.
FAULTS AND REMEDIAL ACTIONS Spool valves (valve 4) Fault code A.1.40 A.1.4F A.1.41 A.1.42 A.1.43 A.1.44 A.1.4A A.1.4B A.1.4C A.1.45 A.1.46 A.1.47 A.1.48 A.1.49 Cause Effect and remedy Valve actuation not possible. Valve not registered on the CAN bus. CAN-BUS error, valves. Valves locked. Electronics in valve faulty. Valve goes into neutral position. Voltage in the valve less than Valve goes into neutral position. 8 Volt. Voltage in excess of 18 V. Valve goes into neutral position.
FAULTS AND REMEDIAL ACTIONS Variotronic Ti Fault code Cause B.1.11 Electrical fault, automatic mode. Electrical fault, terminal. Communications error, internal communication. Communications error between terminal and Variotronic Ti. Communications error between control console and Variotronic Ti. Communications error between joystick and Variotronic Ti. Communications error, internal communication. Communications error between terminal and Variotronic Ti.
