Manual

Chapter 8: Maintenance and Inspection
Page 8-2
8.1 Inspection Items
A scheduled inspection is recommended to keep the FUSION System in the best condition. A
preventive maintenance routine should be set-up. Recommended inspection schedules are
given for each item.
WARNING: Follow Lockout/Tagout and other safety precautions when connecting or
disconnecting cabling, wiring, and equipment. Always verify the System is disabled
prior to touching any moveable components
.
8.1.1 Nutrunner (Tool)
Recommended Schedule: Quarterly
It is important to keep the nutrunner tools clean and properly adjusted to ensure correct fas-
tening and accurate system outputs. Inspect each tool, and ensure the following conditions
exist:
• All environmental conditions are within the specified ranges.
• The duty cycle is within specifications, and the motor is producing normal heat levels.
• The tool is producing normal levels of noise and vibration (no irregular noise)
• The tool is free from excessive contamination and foreign matter.
• The tool is securely mounted, with mounting bolts properly tightened.
• The Tool cable is securely connected to the tool.
8.1.2 Tool Cable
Recommended Schedule: Quarterly
This cable connects the tool to the Controller unit. Ensure the following conditions are met:
• The cables are free from unnecessary binding, force and tension and are free to move.
• The cables are in good condition, sufficiently insulated (no cuts) with no indication of broken
wires.
• The cables are free from excessive contamination and foreign matter.
• The cables are securely connected to the Controller unit and to the nutrunner (connectors are
tight).
• The cables are free from heat distortion, and are not warm or hot to the touch.
• The cables and cable connectors are securely and correctly fastened.
(See 4.11.1 for Cable Installation Guidelines)