Manual

Table of contents
i
Table of Contents
Page
Chapter 1: Outline
1-1
1.1 About This operations manual 1-2
1.2 Features 1-3
1.3 Functions. 1-5
1.4 System requirements 1-6
Chapter 2: Specifications
2-1
2.1 Main Specifications 2-2
2.2 Duty Cycle Calculation 2-3
2.3 Controller Unit Specifications 2-4
2.4 Capability. 2-5
2.4.1 Nutrunner Tool Specification Table. 2-6
2.4.2 Nutrunner Decimal Point Display Table. 2-7
Chapter 3: System Description
3-1
3.1 Controller 3-2
3.1.1 Controller Part Number Breakdown 3-2
3.1.2 Controller Front Panel 3-4
3.1.3 Controller Back Panel 3-5
3.2 Fusion Tool 3-7
3.2.1 Fusion Tool Part Number Breakdown 3-7
3.2.2 Fusion Tool Control, Displays and Connectors 3-8
Chapter 4: System Setup and Wiring 4-1
4.1 Design and Build Procedure 4-2
4.2 Component Dimensions 4-3
4.2.1 Controller Unit Dimensions 4-3
4.3 Unit Arrangement 4-4
4.4 Nutrunner (Tool) Dimensions 4-5
4.4.1 Straight Tool 4-5
4.4.2 Right Angle Tool 4-6
4.4.3 Pistol Tool 4-7
4.5 Connection Diagrams 4-9
4.6 Power Requirements and Connections 4-10
4.6.1 Controller Unit 4-10
4.7 Wiring PLC I/O 4-11
4.7.1 Explanation of Controller Unit I/O 4-12
4.7.2 Work / Parameter Select Table 4-13
4.7.3 Bank Select Table 4-14
4.7.4 Bank Output Servo Error Table 4-16
4.7.5 PLC Wiring Sample 4-17
4.8 RS-232 Data Communication Ports. 4-18
4.8.1 Front Panel DB9 PC Connection for AFC User Console Software 4-18
4.8.2 Rear Panel DB9 PC Connection (RS232) 4-19
4.8.3 Rear Panel RS232 Communication Protocol 4.20
4.8.4 Rear Panel RS232 Alternate Communication Protocol 4-24
4.8.5 Rear Panel RS232 Alternate Communication Protocol 4-25
4.9 Torque/Angle MON. DB9 (external monitoring connector). 4-26