Chapter 4: Installation & Wiring
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.1 Installation Multi-2 Units must be mounted with a minimum clearance of 13mm on each side to allow proper heat dissipation. Cable connections on the front of the units require 100mm of clearance. Allow a minimum of 100mm clearance on the bottom of the unit for flash connector hook up when updating firmware.
AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.2 Power Wiring Reference Chapter 4: Installation & Wiring Even though the Multi-2 Unit power input allows it to connect to 120 VAC ~ 220 VAC power lines, typically the unit is connected to the same power source that the SAN Units are connected to (200 to 220 VAC ± 10%) .
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.3 Input Power Connection An auto sensing power supply allows for input power in the range of 100 ~ 220VAC single phase, 50/60 hertz. Adequate circuit protection must be provided. Recommended conductor size should be a minimum of #18AWG. Wiring Chart Pin 4 3 2 1 4 3 2 1 Description 100 ~ 220VAC +/-15% 100 ~ 220VAC +/-15% No Connection ** Frame Ground Mating Connector Manufacture: Housing Part No.: Contact Part No.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.5 User Console Ethernet Connection The “User Console Ethernet” port is a dedicated TCP/IP ethernet port for communicating with the AFC User Console Software in a Windows® based PC. Similar to the serial RS232 (PC) port dedicated for the AFC Software connection, this port allows connection in an ethernet environment vs. using the standard serial port connection in previous versions of the Multi Unit.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.5.1 Optional Ethernet Port – Data Communication As an option, an additional ethernet port is available for sending fastening resultant data over an ethernet TCP/IP connection. This port can be configured using a standard web browser for communication to Atlas Copco Toolsnet networks, FEC NET or custom protocols. Additionally, once configured, the AFC User console software can also communicate over this port.
AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) Chapter 4: Installation & Wiring 4.6 Serial Communication Ports The Multi-2 Unit has three usable serial RS232C and one RS422 communication ports. All of the serial port settings and data format are fully configurable with the AFC User Console software. When the optional “E” ethernet version is used, the PC & DATA-OUT2 ports are removed.
Chapter 4: Installation & Wiring 4.6.1 AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) PC Port The “PC” port is for communicating with the AFC User Console Software PC. The connecting cable is a standard RS232 Null-Modem cable and can be purchased through FEC (Part #FEB-1301) or any cable supplier that carries standard 9-Pin Null Modem cables.
AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.6.2 Chapter 4: Installation & Wiring DISPLAY Port “DISPLAY” port is currently not used in the US Market. RS-422 Pin Layout (Male) 1 2 3 4 5 6 7 8 9 4.6.3 TX+ TXRX+ RXGND Not Used Not Used Not Used Not Used Front View DATA-OUT (1) Port “DATA-OUT(1)” is an output port for ASCII fastening data communication to external devices. Information concerning available data and data format is shown in the following sections.
Chapter 4: Installation & Wiring 4.6.3.1 AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) Available Output Data (From DATA-OUT 1 Port) The Multi-2 Unit is capable of outputting the fastening results data in an ASCII format to a serial printer or other serial peripheral devices. The data is sent from the Multi-2 Unit’s RS232C “DATA OUT - 1” port. The output data string format as well as port configuration can be configured using the AFC User Console Software.
AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) Chapter 4: Installation & Wiring 4.6.3.2 Output Data Format (From DATA-OUT 1 Port) The example below shows the format of the DATA-OUT (1) port connected to a printer. Actual data output format may vary depending on the configuration and set-up of this port using the AFC User Console Software. The data field is selectable from as little as one output field to all available data (see previous table for available data fields).
Chapter 4: Installation & Wiring 4.6.4 AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) DATA-OUT 2 Port “DATA-OUT2” port is currently not used. RS-232 Pin Layout (Male) 1 2 3 4 5 6 7 8 9 DCD RXD TXD DTR GND DSR RTS CTS Not Used Front View Note: This port is removed when using the Ethernet Version (Optional Unit 4.6.5 E Version) Multi DATA-IN Port The “DATA-IN” port is for inputting ASCII data to the fastening system for marriage to the fastening data.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.7 PLC Input/Output (I/O) Interface The Multi-2 Unit is able to operate under different Input/Output control structures through use of a modular I/O interface board installed in the unit. Besides standard discrete “hardwired” interface signals, the introduction of “Open” architecture communication networks known as “Fieldbus” made it necessary for the direct interfacing to these networks.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.7.2 Input Signals The list below contains a description of the Input signals available on the I/O interface. Further input mapping can be found in the individual interface information (See Chapter 5). Signal Contact Emergency Stop N.C. Reset N.O. Reverse N.O. Start N.O. Sequence Select Sequence Select Sequence Select Sequence Select 0 1 2 3 N.O. N.O. N.O. N.O. Cycle Count Up N.O. Cycle Count Clear N.O.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) (Continued) [Table 1 – Sequence Selection] Sequence Select 3 Sequence Select 2 Sequence Select 1 Sequence Select 0 Selected Sequence No. OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4.7.
Chapter 4: Installation & Wiring Out Port 1 Out Port 2 Out Port 3 Out Port 4 Out Port 5 Out Port 6 Out Port 7 Out Port 8 AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) These signals will output when the fastening sequence reaches a step that has a [PLC OUTPUT] instruction inserted. Used to provide sequence operation status to external PLC’s and/or control outputs for slide motion, lights, & buzzers, etc without the use of a PLC.
AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) Chapter 4: Installation & Wiring (Output Signals – Continued) In addition to the main Multi unit output signals, individual spindles that are connected to the Multi unit report status signals to the Multi Unit. These signals are available on a “per spindle” basis and can be used or programmed using the AFC User Console software.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.7.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev. 2) 4.7.5 External DIP Switch FRONT (Located on bottom of unit) DIP SWITCH (Factory Setting) No. 4 3 2 1 OFF Not Used Not Used ON Angle resolution: 0.1 Angle resolution: 1 EXT. I/O ENABLE EXT. I/O DISABLE Switch 1: I/O Enable / Disable Test Mode If Switch No.
Chapter 4: Installation & Wiring AFC1500 Multi-2 Unit Hardware Manual (Rev.
