Owner's manual
LUBRICATION
Table
A-10.
Double Reduction Grease Quantities
-
oz.
(g.)
C
Oil Lubricated Models
Frame Size
Speed Reduction
Mechanism (1st Stage)
Speed Reduction
Mechanism (2nd Stage)
Slow Speed Shaft
Bearing (2nd Stage)
Frame Size
Speed Reduction
Mechanism (1st Stage)
Speed Reduction
Mechanism (2nd Stage)
Slow Speed Shaft
Bearing (2nd Stage)
Oil Fill Procedure
Oil lubricated models are not filled with oil prior to shipping.
Before start-up, remove the oil fill plug (See Pg. A-3,
Fig. A-2, Part
#28) and fill the reducer with recommended
oil. Refer to Tables A-1 1 -A-14 for standard oil, allowable
viscosity, quantity, and change interval. The oil level must
be to the upper red line on the oil level gauge while the unit
is not operating, and above the lower red line during
operation. If too much oil is supplied, the unit's operating
temperature will rise due to the churning heat of the oil, or
oil will leak across the high speed shaft oil seal.
Before filling a vertical base type unit with oil, remove the
vent plug (Pg. A-3, Fig. A-2, Part
#14). After filling, apply
teflon sealing tape to threads of the vent plug before
installing.
When draining oil, remove
dra.in plug (Fig. A-5, Part #46) or
lower side plug of the oil level gauge.
Oil Level Gauge
4
The gauge must be replaced when it becomes difficult to
check the oil level due to discoloration of the vinyl hose.
Use the standard vinyl oil gauge for a reducer operating in
ambient temperature
-4°F to 100°F (-20°C to 40°C). Where
the reducer is used at ambient temperatures greater than
100°F (40°C) or less than -4°F
(-20°C), a glass gauge set
or a dipstick is recommended.
The oil level gauge can be attached on either side of the
casing on horizontal units. Attach on the side that is most
convenient for checking the oil level. (The oil level gauge is
usually attached on the right side when viewed from the
slow speed shaft end.)
6060DA
6065DA
Table
A-1 1.
Standard Oils
Ambient
Gulf Oil Exxon Oil
Mobil
011
Shell Oil BP Oil
OF
"c
Fig.
A-5
EP Lubricant Spartanm MobilgeaP 626 Omalam Oil Energola
14tO41 -10 to5
HD68 EP 68 (IS0 VG 68) 68 GR-XP 68
EP Lubricant Spartana
Energola
32to95 Oto35 HD100
EP
MobilgeaP 627,629 Omalaa Oil
GR-XP
HD 150 ~p 150 (IS0 VG 100,150) 100,150 GR-XP 150
EP Lubricant Spartanm MobilgeaP Energolm
4
86 to 30 to HD 220 EP 220 630,632
Omala" Oil
GR-XP
220
122 50 HD 320 EP 320 633, 634
220, 320,
GR-Xp 320
HD 460 EP 460 (IS0 VG 220-460)
460
GR-XP 460
Notes:
[I] Use the lower viscosity oil specified for each ambient temperature range for use in winter or relatively low ambient temperatures.
[2] Please consult the factory for consistent use in ambient temperatures other than 32°F
-
104°F (0°C
-
40°C).
A-8
6070DA
6075DA
0.9
(25)
6090DA
6095DA
6100DA
6105DA
3.2
(90)
4.9
(140)
6120DA
6125DA
0.9
(25)
0.9
(25)
1.2
(35)
15.9
(450)
10.6
(300)
3.2
(90)
0.9
(25)
3.2
(90)
6160DA
6165DA
3.2
(90)
6160DB
6165DB
4.9
(140)
26.5
(750)
10.6
(300)
6180DA
6185DA
4.9
(140)
61 20DB
6125DB
3.2
(90)
4.9
(140)
35.3
(1 000)
17.6
(500)
6180DB
6185DB
15.9
(450)
6130DC
6135DC
4.9
(140)
11.6
(330)
38.8
(1 100)
21.2
(600)
61 90DA
6195DA
11.6
(330)
61 30DA
6135DA
52.9
(1 500)
24.7
(700)
6205DA
11.6
(330)
3.5
(1 00)
6190DB
6195DB
15.9
(450)
6130DB
6135DB
61 40DA
6145DA
4.2
(1
20)
6205DB
15.9
(450)
6160DC
6165DC
11.6
(330)
6170DB
6175DB
4.9
(140)
61 70DA
6175DA
3.2
(90)
61 40DB
6145DB
61 70DC
6175DC
11.6
(330)
6140DC
6145DC